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1. Aluminum foam-based ultrafast electronucleation of hydrates

   Acharya, P; Shahriari, A; Carpenter, K; Bahadur, V (July 2017, Proceedings of the ASME Summer Heat Transfer Conference)

   Nucleation of hydrates requires very long induction (wait) times, often ranging from hours to days. Electronucleation, i.e. nucleation stimulated by the presence of an electric field in the precursor solution can reduce the induction time significantly. This work reveals that porous aluminum foams enable near-instantaneous electronucleation at very low voltages. Experiments with tetrahydrofuran hydrate nucleation reveal that open-cell aluminum foam electrodes can trigger nucleation in only tens of seconds. Foam-based electrodes reduce the induction time by as much as 150X, when compared to non-foam electrodes. This work also discusses two mechanisms underlying electronucleation. These include bubble generation (due to electrolysis), and the formation of metal-ion coordination compounds. These mechanisms depend on electrode material and polarity, and affect the induction time to different extents. This work also shows that foams result in more deterministic nucleation (compared to stochastic) when compared with non-foam electrodes. Overall, electronucleation can lead to a new class of technologies for active control of formation of hydrates. 

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2. Aluminum foam-based ultrafast electronucleation of hydrates

   Acharya, P; Shahriari, A; Carpenter, K; Bahadur, V (July 2017, Proceedings of the 2017 ASME Summer Heat Transfer Conference)

   Nucleation of hydrates requires very long induction (wait) times, often ranging from hours to days. Electronucleation, i.e. nucleation stimulated by the presence of an electric field in the precursor solution can reduce the induction time significantly. This work reveals that porous aluminum foams enable near-instantaneous electronucleation at very low voltages. Experiments with tetrahydrofuran hydrate nucleation reveal that open-cell aluminum foam electrodes can trigger nucleation in only tens of seconds. Foam-based electrodes reduce the induction time by as much as 150X, when compared to non-foam electrodes. This work also discusses two mechanisms underlying electronucleation. These include bubble generation (due to electrolysis), and the formation of metal-ion coordination compounds. These mechanisms depend on electrode material and polarity, and affect the induction time to different extents. This work also shows that foams result in more deterministic nucleation (compared to stochastic) when compared with non-foam electrodes. Overall, electronucleation can lead to a new class of technologies for active control of formation of hydrates. 

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3. Mechanisms underlying foam-based electronucleation of hydrates

   Acharya, P; Lin, D; Bahadur, V (June 2018, Proceedings of the 2018 International Conference on Nanochannels, Microchannels and Minichannels)

   Nucleation of clathrate hydrates at low temperatures is constrained by very long induction (wait) times, which can range from hours to days. Electronucleation (application of an electrical potential difference across the hydrate forming solution) can significantly reduce the induction time. This work studies the use of porous open-cell foams of various materials as electronucleation electrodes. Experiments with tetrahydrofuran (THF) hydrates reveal that aluminum and carbon foam electrodes can enable voltage-dependent nucleation, with induction times dependent on the ionization tendency of the foam material. Furthermore, we observe a non-trivial dependence of the electronucleation parameters such as induction time and the recalescence temperature on the water:THF molar ratio. This study further corroborates previously developed hypotheses which associated rapid hydrate nucleation with the formation of metal-ion coordination compounds. Overall, this work studies various aspects of electronucleation with aluminum and carbon foams. 

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4. Carbon Foam/CaCl ₂ ·6H ₂ O Composite as a Phase-Change Material for Thermal Energy Storage

   https://doi.org/10.1021/acs.energyfuels.3c01275  

   Jing, Yikang; Dixit, Kunal; Schiffres, Scott N; Liu, Hao (July 2023, Energy & Fuels)

   Inorganic salt hydrates are promising phase-change materials (PCMs) for thermal energy storage due to their high latent heat of fusion. However, their practical application is often limited by their unstable form, dehydration, large supercooling, and low thermal conductivity. Porous melamine foam and its carbonized derivatives are potential supporting porous materials to encapsulate inorganic salt hydrate PCMs to address these problems. This work investigates the effect of pyrolysis temperature on the morphology and structure of the carbonized foams and their thermal energy storage performance. Pyrolysis of melamine foam at 700−900 °C leads to the formation of crystalline sodium cyanate and sodium carbonate particles on the foam skeleton surface, which allows the spontaneous impregnation of the carbon foam with molten CaCl2·6H2O.The form-stable foam-CaCl2·6H2O composite effectively suppresses supercooling and dehydration, demonstrating the efficacy of carbon foam as a promising supporting material for inorganic salt hydrate PCMs. 

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5. Drainage via stratification and nanoscopic thickness transitions of aqueous sodium naphthenate foam films

   https://doi.org/10.1039/D1SM01169C  

   Ochoa, Chrystian; Xu, Chenxian; Martínez Narváez, Carina D.; Yang, William; Zhang, Yiran; Sharma, Vivek (October 2021, Soft Matter)

   Sodium naphthenates (NaNs), found in crude oils and oil sands process-affected water (OSPW), can act as surfactants and stabilize undesirable foams and emulsions. Despite the critical impact of soap-like NaNs on the formation, properties, and stability of petroleum and OSPW foams, there is a significant lack of studies that characterize foam film drainage, motivating this study. Here, we contrast the drainage of aqueous foam films formulated with NaN with foams containing sodium dodecyl sulfate (SDS), a well-studied surfactant system, in the relatively low concentration regime ( c /CMC < 12.5). The foam films exhibit drainage via stratification, displaying step-wise thinning and coexisting thick–thin regions manifested as distinct shades of gray in reflected light microscopy due to thickness-dependent interference intensity. Using IDIOM (interferometry digital imaging optical microscopy) protocols that we developed, we analyze pixel-wise intensity to obtain thickness maps with high spatiotemporal resolution (thickness <1 nm, lateral ∼500 nm, time ∼10 ms). The analysis of interference intensity variations over time reveals that the aqueous foam films of both SDS and NaN possess an evolving, dynamic, and rich nanoscopic topography. The nanoscopic thickness transitions for stratifying SDS foam films are attributed to the role played by damped supramolecular oscillatory structural disjoining pressure contributed by the confinement-induced layering of spherical micelles. In comparison with SDS, we find smaller concentration-dependent step size and terminal film thickness values for NaN, implying weaker intermicellar interactions and oscillatory structural disjoining pressure with shorter decay length and periodicity. 

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