Lithium‐sulfur (Li‐S) batteries hold immense promise as next‐generation energy storage due to their high theoretical energy density (2600 Wh kg⁻¹), low cost, and non‐toxic nature. However, practical implementation faces challenges, primarily from Li polysulfide (LiPS) shuttling within the cathode and Li dendrite growth at the anode. Optimized electrodes/electrolytes design effectively confines LiPS to the cathode, boosting cycling performance in coin cells to up to hundreds of cycles. Scaling up to larger pouch cells presents new obstacles, requiring further research for long‐term stability. A 1.45 Ah pouch cell, with optimized sulfur loading and electrolyte/sulfur ratio is developed, which delivers an energy density of 151 Wh kg−1with 70% capacity retention up to 100 cycles. Targeting higher energy density (180 Wh kg−1), the developed 1Ah pouch cell exhibits 68% capacity retention after 50 cycles. Morphological analysis reveals that pouch cell failure is primarily from Li metal powdering and resulting polarization, rather than LiPS shuttling. This occurs for continuous Li ion stripping/plating during cycling, leading to dendrite growth and formation of non‐reactive Li powder, especially under high currents. These issues increase ion diffusion resistance and reduce coulombic efficiency over time. Therefore, the study highlights the importance of a protected Li metal anode for achieving high‐energy‐dense batteries.
Although the reversible and inexpensive energy storage characteristics of the lithium–sulfur (Li‐S) battery have made it a promising candidate for electrical energy storage, the dendrite growth (anode) and shuttle effect (cathode) hinder its practical application. Here, it is shown that new electrolytes for Li‐S batteries promote the simultaneous formation of bilateral solid electrolyte interfaces on the sulfur‐host cathode and lithium anode, thus effectively suppressing the shuttle effect and dendrite growth. These high‐capacity Li‐S batteries with new electrolytes exhibit a long‐term cycling stability, ultrafast‐charge/slow‐discharge rates, super‐low self‐discharge performance, and a capacity retention of 94.9% even after a 130 d long storage. Importantly, the long cycle stability of these industrial grade high‐capacity Li‐S pouch cells with new electrolytes will provide the basis for creating robust energy dense Li‐S batteries with an extensive life cycle.
more » « less- PAR ID:
- 10065291
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Science
- Volume:
- 5
- Issue:
- 9
- ISSN:
- 2198-3844
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Li‐S batteries can potentially deliver high energy density and power, but polysulfide shuttle and lithium dendrite formations on Li metal anode have been the major hurdle. The polysulfide shuttle becomes severe particularly when the areal loading of the active material (sulfur) is increased to deliver the high energy density and the charge/discharge current density is raised to deliver high power. This study reports a novel mechanochemical method to create trenches on the surface of carbon nanotubes (CNTs) in free‐standing 3D porous CNT sponges. Unique spiral trenches are created by pressures during the chemical treatment process, providing polysulfide‐philic surfaces for cathode and lithiophilic surfaces for anode. The Li‐S cells made from manufacturing‐friendly sulfur‐sandwiched cathodes and lithium‐infused anodes using the mechanochemically treated electrodes exhibit a strikingly high areal capacity as high as 13.3 mAh cm−2, which is only marginally reduced even with a tenfold increase in current density (16 mA cm−2), demonstrating both high “cell‐level” energy density and power. The outstanding performance can be attributed to the significantly improved reaction kinetics and lowered overpotentials coming from the reduced interfacial resistance and charge transfer resistance at both cathodes and anodes. The trench–wall CNT sponge simultaneously tackles the most critical problems on both the cathodes and anodes of Li‐S batteries, and this method can be utilized in designing new electrode materials for energy storage and beyond.
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The electrochemical behavior of sulfur-based batteries is intrinsically governed by polysulfide species. Here, we compare the substitutions of selenium and tellurium into polysulfide chains and demonstrate their beneficial impact on the chemistry of lithium–sulfur batteries. While selenium-substituted polysulfides enhance cathode utilization by effectively catalyzing the sulfur/Li 2 S conversion reactions due to the preferential formation of radical intermediates, tellurium-substituted polysulfides improve lithium cycling efficiency by reducing into a passivating interfacial layer on the lithium surface with low Li + -ion diffusion barriers. This unconventional strategy based on “molecular engineering” of polysulfides and exploiting the intrinsic polysulfide shuttle effect is validated by a ten-fold improvement in the cycle life of lean-electrolyte “anode-free” pouch cells. Assembled with no free lithium metal at the anode, the anode-free configuration maximizes the energy density, mitigates the challenges of handling thin lithium foils, and eliminates self-discharge upon cell assembly. The insights generated into the differences between selenium and tellurium chemistries can be applied to benefit a broad range of metal–chalcogen batteries as well as chalcogenide solid electrolytes.more » « less
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Abstract Lithium dendrite‐induced short circuits and material loss are two major obstacles to the commercialization of lithium–sulfur (Li−S) batteries. Here, a nanocarbon composite consisting of cotton‐derived Fe3C‐encapsulated multiwalled carbon nanotubes (Fe3C‐MWCNTs) and graphene effectively traps polysulfides to suppress lithium dendrite growth is reported. Machine learning combined with molecular dynamics (MD) simulations unveils a new polysulfide‐induced lithium dendrite formation mechanism: the migration of polysulfides away from the anode drags out lithium protrusions through localized lattice distortion of the lithium anode and traps lithium ions in the surrounding electrolyte, leading to lithium dendrite formation. The Li−S battery, constructed using the composite of cotton‐derived Fe3C‐MWCNTs and graphene that serves as both the sulfur host and the anode interlayer, exhibits exceptional cycling stability, impressive capacity retention, and effective mitigation of lithium dendrite formation. The findings offer valuable strategies to prevent lithium dendrite formation and enhance understanding of lithium dendrite growth in Li−S batteries.
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Abstract The lithium–sulfur (Li–S) battery is a promising candidate for next‐generation high‐density energy storage devices because of its ultrahigh theoretical energy density and the natural abundance of sulfur. However, the practical performance of the sulfur cathode is plagued by fast capacity decay and poor cycle life, both of which can be attributed to the intrinsic dissolution/shuttling of lithium polysulfides. Here, a new built‐in magnetic field–enhanced polysulfide trapping mechanism is discovered by introducing ferromagnetic iron/iron carbide (Fe/Fe3C) nanoparticles with a graphene shell (Fe/Fe3C/graphene) onto a flexible activated cotton textile (ACT) fiber to prepare the ACT@Fe/Fe3C/graphene sulfur host. The novel trapping mechanism is demonstrated by significant differences in the diffusion behavior of polysulfides in a custom‐designed liquid cell compared to a pure ACT/S cathode. Furthermore, a cell assembled using the ACT@Fe/Fe3C/S cathode exhibits a high initial discharge capacity of ≈764 mAh g−1, excellent rate performance, and a remarkably long lifespan of 600 cycles using ACT@Fe/Fe3C/S (whereas only 100 cycles can be achieved using pure ACT/S). The new magnetic field–enhanced trapping mechanism provides not only novel insight but unveils new possibilities for mitigating the “shuttle effect” of polysulfides thereby promoting the practical applications of Li–S batteries.
