skip to main content


Title: Additive Manufacturing and Performance of Architectured Cement‐Based Materials
Abstract

There is an increasing interest in hierarchical design and additive manufacturing (AM) of cement‐based materials. However, the brittle behavior of these materials and the presence of interfaces from the AM process currently present a major challenge. Contrary to the commonly adopted approach in AM of cement‐based materials to eliminate the interfaces in 3D‐printed hardened cement paste (hcp) elements, this work focuses on harnessing the heterogeneous interfaces by employing novel architectures (based on bioinspired Bouligand structures). These architectures are found to generate unique damage mechanisms, which allow inherently brittle hcp materials to attain flaw‐tolerant properties and novel performance characteristics. It is hypothesized that combining heterogeneous interfaces with carefully designed architectures promotes such damage mechanisms as, among others, interfacial microcracking and crack twisting. This, in turn, leads to damage delocalization in brittle 3D‐printed architectured hcp and therefore results in quasi‐brittle behavior, enhanced fracture and damage tolerance, and unique load‐displacement response, all without sacrificing strength. It is further found that in addition to delocalization of the cracks, the Bouligand architectures can also enhance work of failure and inelastic deflection of the architectured hcp elements by over 50% when compared to traditionally cast elements from the same materials.

 
more » « less
NSF-PAR ID:
10073707
Author(s) / Creator(s):
 ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Materials
Volume:
30
Issue:
43
ISSN:
0935-9648
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Owing to the fact that effective properties of low‐density cellular solids heavily rely on their underlying architecture, a variety of explicit and implicit techniques exists for designing cellular geometries. However, most of these techniques fail to present a correlation among architecture, internal forces, and effective properties. This paper introduces an alternative design strategy based on the static equilibrium of forces, equilibrium of polyhedral frames, and reciprocity of form and force. This novel approach reveals a geometric relationship among the truss system architecture, topological dual, and equilibrium of forces on the basis of 3D graphic statics. This technique is adapted to devise periodic strut‐based cellular architectures under certain boundary conditions and they are manipulated to construct shell‐based (shellular) cells with a variety of mechanical properties. By treating the materialized unit cells as representative volume elements (RVE), multiscale homogenization is used to investigate their effective linear elastic properties. Validated by experimental tests on 3D printed funicular materials, it is shown that by manipulating the RVE topology using the proposed methodology, alternative strut materialization schemes, and rational addition of bracing struts, cellular mechanical metamaterials can be systematically architected to demonstrate properties ranging from bending‐ to stretching‐dominated, realize metafluidic behavior, or create novel hybrid shellulars.

     
    more » « less
  2. Abstract

    3D printing has become one of the primary fabrication strategies used in biomedical research. Recent efforts have focused on the 3D printing of hydrogels to create structures that better replicate the mechanical properties of biological tissues. These pose a unique challenge, as soft materials are difficult to pattern in three dimensions with high fidelity. Currently, a small number of biologically derived polymers that form hydrogels are frequently reused for 3D printing applications. Thus, there exists a need for novel hydrogels with desirable biological properties that can be used as 3D printable inks. In this work, the printability of multidomain peptides (MDPs), a class of self‐assembling peptides that form a nanofibrous hydrogel at low concentrations, is established. MDPs with different charge functionalities are optimized as distinct inks and are used to create complex 3D structures, including multi‐MDP prints. Additionally, printed MDP constructs are used to demonstrate charge‐dependent differences in cellular behavior in vitro. This work presents the first time that self‐assembling peptides have been used to print layered structures with overhangs and internal porosity. Overall, MDPs are a promising new class of 3D printable inks that are uniquely peptide‐based and rely solely on supramolecular mechanisms for assembly.

     
    more » « less
  3. Abstract

    Highly elastic silicone foams, especially those with tunable properties and multifunctionality, are of great interest in numerous fields. However, the liquid nature of silicone precursors and the complicated foaming process hinder the realization of its three‐dimensional (3D) printability. Herein, a series of silicone foams with outstanding performance with regards to elasticity, wetting and sensing properties, multifunctionality, and tunability is generated by direct ink writing. Viscoelastic inks are achieved from direct dispersion of sodium chloride in a unique silicone precursor solution. The 3D‐architectured silicone rubber exhibits open‐celled trimodal porosity, which offers ultraelasticity with hyper compressibility/cycling endurance (near‐zero stress/strain loss under 90% compression or 1000 compression cycles), excellent stretchability (210% strain), and superhydrophobicity. The resulting foam is demonstrated to be multifunctional, such that it can work as an oil sorbent with super capacity (1320%) and customizable soft sensor after absorption of carbon nanotubes on the foam surface. The strategy enables tunability of mechanical strength, elasticity, stretchability, and absorbing capacity, while printing different materials together offers property gradients as an extra dimension of tunability. The first 3D printed silicone foam, which serves an important step toward its application expansion, is achieved.

     
    more » « less
  4. Recent developments in micro-scale additive manufacturing (AM) have opened new possibilities in state-of-the-art areas, including microelectromechanical systems (MEMS) with intrinsically soft and compliant components. While fabrication with soft materials further complicates micro-scale AM, a soft photocurable polydimethylsiloxane (PDMS) resin, IP-PDMS, has recently entered the market of two-photon polymerization (2PP) AM. To facilitate the development of microdevices with soft components through the application of 2PP technique and IP-PDMS material, this research paper presents a comprehensive material characterization of IP-PDMS. The significance of this study lies in the scarcity of existing research on this material and the thorough investigation of its properties, many of which are reported here for the first time. Particularly, for uncured IP-PDMS resin, this work evaluates a surface tension of 26.7 ± 4.2 mN/m, a contact angle with glass of 11.5 ± 0.6°, spin-coating behavior, a transmittance of more than 90% above 440 nm wavelength, and FTIR with all the properties reported for the first time. For cured IP-PDMS, novel characterizations include a small mechanical creep, a velocity-dependent friction coefficient with glass, a typical dielectric permittivity value of 2.63 ± 0.02, a high dielectric/breakdown strength for 3D-printed elastomers of up to 73.3 ± 13.3 V/µm and typical values for a spin coated elastomer of 85.7 ± 12.4 V/µm, while the measured contact angle with water of 103.7 ± 0.5°, Young’s modulus of 5.96 ± 0.2 MPa, and viscoelastic DMA mechanical characterization are compared with the previously reported values. Friction, permittivity, contact angle with water, and some of the breakdown strength measurements were performed with spin-coated cured IP-PDMS samples. Based on the performed characterization, IP-PDMS shows itself to be a promising material for micro-scale soft MEMS, including microfluidics, storage devices, and micro-scale smart material technologies.

     
    more » « less
  5. Abstract

    Hierarchy in natural and synthetic materials has been shown to grant these architected materials properties unattainable independently by their constituent materials. While exceptional mechanical properties such as extreme resilience and high deformability have been realized in many human‐made three‐dimensional (3D) architected materials using beam‐and‐junction‐based architectures, stress concentrations and constraints induced by the junctions limit their mechanical performance. A new hierarchical architecture in which fibers are interwoven to construct effective beams is presented. In situ tension and compression experiments of additively manufactured woven and monolithic lattices with 30 µm unit cells demonstrate the superior ability of woven architectures to achieve high tensile and compressive strains (>50%)—without failure events—via smooth reconfiguration of woven microfibers in the effective beams and junctions. Cyclic compression experiments reveal that woven lattices accrue less damage compared to lattices with monolithic beams. Numerical studies of woven beams with varying geometric parameters present new design spaces to develop architected materials with tailored compliance that is unachievable by similarly configured monolithic‐beam architectures. Woven hierarchical design offers a pathway to make traditionally stiff and brittle materials more deformable and introduces a new building block for 3D architected materials with complex nonlinear mechanics.

     
    more » « less