Abstract Despite having favorable optoelectronic and thermomechanical properties, the wide application of semiconducting polymers still suffers from limitations, particularly with regards to their processing in solution which necessitates toxic chlorinated solvents due to their intrinsic low solubility in common organic solvents. This work presents a novel greener approach to the fabrication of organic electronics without the use of toxic chlorinated solvents. Low‐molecular‐weight non‐toxic branched polyethylene (BPE) is used as a solvent to process diketopyrrolopyrrole‐based semiconducting polymers, then the solvent‐induced phase separation (SIPS) technique is adopted to produce films of semiconducting polymers from solution for the fabrication of organic field‐effect transistors (OFETs). The films of semiconducting polymers prepared from BPE using SIPS show a more porous granular morphology with preferential edge‐on crystalline orientation compared to the semiconducting polymer film processed from chloroform. OFETs based on the semiconducting films processed from BPE show similar device characteristics to those prepared from chloroform without thermal annealing, confirming the efficiency and suitability of BPE to replace traditional chlorinated solvents for green organic electronics. This new greener processing approach for semiconducting polymers is potentially compatible with different printing techniques and is particularly promising for the preparation of porous semiconducting layers and the fabrication of OFET‐based electronics.
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Corporate Responsibility: A Green Initiative to Reduce Chlorobenzene Based Chemistries in Semiconductor Processing
ABSTRACT Climate change and an increase in endangered species, are examples of technological advances negatively impacting the environment. As technology demands increase, an earnest effort to reduce the environmental impact of processing and manufacturing related activities is critical. From a business perspective, minimizing or removing toxic process chemicals is a high impact area that can increase work environment safety and decrease waste management costs. This work presents processing considerations when transitioning to greener alternative polymer resist solvents, for applications in nanomanufacturing with sustainability considerations. Within government contracting, process modifications that change product form, fit, or function require qualification and at minimum justification. This work presents the conversion from a chlorobenzene to anisole based solvent using a 495 kMW polymetheyl methacrylate polymer resin, without impacting form fit or function of the intended device. Resist conversion is of interest as the difference in the substituents of the two solvents, impact the effective toxicity of the polymer resists. Specifically, the oral median lethal dose (LD 50 ) in rats for chlorobenzene is 1110 mg/kg, while anisole is 3700 mg/kg. Therefore, developing a process utilizing anisole and replacing chlorobenzene addresses safety concerns and contributes to green initiatives worldwide. Within this work electron beam lithography fabricated transistor components consisting of a double layered source, and gate were converted from a chlorobenzene to anisole based process; while maintaining process of record specifications. The purpose of this work is to provide a starting platform for individuals seeking to convert from a chlorobenzene solvent to an anisole based resist for sub-micron lithography steps.
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- Award ID(s):
- 1846628
- PAR ID:
- 10094660
- Date Published:
- Journal Name:
- MRS Advances
- Volume:
- 4
- Issue:
- 07
- ISSN:
- 2059-8521
- Page Range / eLocation ID:
- 393 to 398
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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