Dropwise condensation heat transfer is significantly higher than filmwise condensation heat transfer due to the absence of the thermal resistance associated with the condensed water film. This study uses electrowetting to enhance coalescence and roll-off of condensed droplets, with the objective of enhancing the condensation rate. Coalescence enhancement is achieved by electric field-driven droplet motion such as translation of droplets, and oscillations of the three-phase line. Experiments are conducted to study early-stage droplet growth dynamics, and steady state condensation under electrowetting fields. Results show that droplet growth and roll-off increases with the voltage and frequency of the applied AC field. AC electric fields are seen to be more effective than DC electric fields. The overall condensation rate depends on the roll-off size of droplets, frequency of roll-off events, and on the interactions of the rolled-off droplets with the remainder of the droplets. All these phenomena can be altered by the applied electric field. An analytical heat transfer model is developed which uses the measured droplet size distribution to estimate the surface heat flux. Overall, this study reports that electric fields can enhance the condensation rate by more than 30 %.
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Electrowetting-based coalescence of droplets during dropwise condensation of humid air
Dropwise condensation yields higher heat transfer coefficients by avoiding the thermal resistance of the condensate film, seen during filmwise condensation. This work explores further enhancement of dropwise condensation heat transfer through the use of electrowetting to achieve faster droplet growth via coalescence of the condensed droplets. Electrowetting is a well understood microfluidic technique to actuate and control droplets. This work shows that AC electric fields can significantly enhance droplet growth dynamics. This enhancement is a result of coalescence triggered by various types of droplet motion (translation of droplets, oscillations of three phase line), which in turn depends on the frequency of the applied AC waveform. The applied electric field modifies droplet condensation patterns as well as the roll-off dynamics on the surface. Experiments are conducted to study early-stage droplet growth dynamics, as well as steady state condensation rates under the influence of electric fields. It is noted that this study deals with condensation of humid air, and not pure steam. Results show that increasing the voltage magnitude and frequency increases droplet growth rate and overall condensation rate. Overall, this study reports more than a 30 % enhancement in condensation rate resulting from the applied electric field, which highlights the potential of this concept for condensation heat transfer enhancement.
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- Award ID(s):
- 1805179
- NSF-PAR ID:
- 10111891
- Date Published:
- Journal Name:
- Summer Heat Transfer Conference
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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