This study aims at sensing and understanding the worker’s activity in a human-centered intelligent manufacturing system. We propose a novel multi-modal approach for worker activity recognition by leveraging information from different sensors and in different modalities. Specifically, a smart armband and a visual camera are applied to capture Inertial Measurement Unit (IMU) signals and videos, respectively. For the IMU signals, we design two novel feature transform mechanisms, in both frequency and spatial domains, to assemble the captured IMU signals as images, which allow using convolutional neural networks to learn the most discriminative features. Along with the above two modalities, we propose two other modalities for the video data, i.e., at the video frame and video clip levels. Each of the four modalities returns a probability distribution on activity prediction. Then, these probability distributions are fused to output the worker activity classification result. A worker activity dataset is established, which at present contains 6 common activities in assembly tasks, i.e., grab a tool/part, hammer a nail, use a power-screwdriver, rest arms, turn a screwdriver, and use a wrench. The developed multi-modal approach is evaluated on this dataset and achieves recognition accuracies as high as 97% and 100% in the leave-one-out and half-half experiments, respectively.
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A self-aware and active-guiding training & assistant system for worker-centered intelligent manufacturing
Training and on-site assistance is critical to help workers master required skills, improve worker productivity, and guarantee the product quality. Traditional training methods lack worker-centered considerations that are particularly in need when workers are facing ever changing demands. In this study, we propose a worker-centered training & assistant system for intelligent manufacturing, which is featured with self-awareness and active-guidance. Multi-modal sensing techniques are applied to perceive each individual worker and a deep learning approach is developed to understand the worker’s behavior and intention. Moreover, an object detection algorithm is implemented to identify the parts/tools the worker is interacting with. Then the worker’s current state is inferred and used for quantifying and assessing the worker performance, from which the worker’s potential guidance demands are analyzed. Furthermore, onsite guidance with multi-modal augmented reality is provided actively and continuously during the operational process. Two case studies are used to demonstrate the feasibility and great potential of our proposed approach and system for applying to the manufacturing industry for frontline workers.
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- Award ID(s):
- 1646162
- NSF-PAR ID:
- 10129791
- Date Published:
- Journal Name:
- Manufacturing Letters
- Volume:
- 21
- Page Range / eLocation ID:
- 45-49
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Accepted Manuscript1.0
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