skip to main content


Title: A cellular automata simulation of atomic layer etching
A two-dimensional, cellular automata model for atomic layer etching (ALE) is presented and used to predict the etch rate and the evolution of the roughness of various surfaces as a function of the efficiencies or probabilities of the adsorption and removal steps in the ALE process. The atoms of the material to be etched are initially placed in a two-dimensional array several layers thick. The etch follows the two step process of ALE. First, the initial reaction step (e.g., Cl reacting with Si) is assumed to occur at 100% efficiency activating the exposed, surface atoms; that is, all exposed atoms react with the etching gas. The second reaction step (e.g., Ar ion bombardment or sputtering) occurs with efficiencies that are assumed to vary depending on the exposure of the surface atoms relative to their neighbors and on the strength of bombardment. For sufficiently high bombardment or sputtering, atoms below the activated surface atoms can also be removed, which gives etch rates greater than one layer per ALE cycle. The bounds on the efficiencies of the second removal step are extracted from experimental measurements and fully detailed molecular dynamics simulations from the literature. A trade-off is observed between etch rate and surface roughness as the Ar ion bombardment is increased.  more » « less
Award ID(s):
1701121
NSF-PAR ID:
10145302
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Proc. SPIE 10589, Advanced Etch Technology for Nanopatterning VII
Volume:
105890H
Page Range / eLocation ID:
16
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Ion bombardment of photoresist materials during plasma etching results in the formation of a surface dense amorphous carbon (DAC) layer that contributes to both etch resistance and the development of surface roughness. Real‐time ellipsometric measurements/analysis reveals that a C4F8‐containing plasma interacts with an Ar‐plasma‐formed DAC layer to produce a modified DAC/fluorocarbon (FC) layer by FC deposition/diffusion of fluorine into the surface. The depletion of the DAC layer via modification and ion bombardment causes the etch rate of the bulk layer to increase. As the modified surface layer is formed, a noticeable decrease in surface roughness decrease is observed. These findings provide an understanding of the mechanisms of atomic layer etching processes in photoresist materials.

     
    more » « less
  2. Two atomic layer etching (ALE) methods were studied for crystalline GaN, based on oxidation, fluorination, and ligand exchange. Etching was performed on unintentionally doped GaN grown by hydride vapor phase epitaxy. For the first step, the GaN surfaces were oxidized using either water vapor or remote O2-plasma exposure to produce a thin oxide layer. Removal of the surface oxide was addressed using alternating exposures of hydrogen fluoride (HF) and trimethylgallium (TMG) via fluorination and ligand exchange, respectively. Several HF and TMG super cycles were implemented to remove the surface oxide. Each ALE process was monitored in situ using multiwavelength ellipsometry. X-ray photoelectron spectroscopy was employed for the characterization of surface composition and impurity states. Additionally, the thermal and plasma-enhanced ALE methods were performed on patterned wafers and transmission electron microscopy (TEM) was used to measure the surface change. The x-ray photoelectron spectroscopy measurements indicated that F and O impurities remained on etched surfaces for both ALE processes. Ellipsometry indicated a slight reduction in thickness. TEM indicated a removal rate that was less than predicted. We suggest that the etch rates were reduced due to the ordered structure of the oxide formed on crystalline GaN surfaces.

     
    more » « less
  3. Electrochemical atomic layer etching (e-ALE) is a unique approach for etching metals one atomic layer at a time. If practiced under optimal conditions, e-ALE ensures minimal evolution of surface roughness due to the atomic layer-by-layer etching characteristics. During e-ALE of copper (Cu), the crucial first step is the formation of a cuprous sulfide (Cu2S) monolayer via the surface-limited sulfidization reaction. In this paper, we investigate the surface coverage of this sulfide layer as a function of the sulfidization potential, and show that the equilibrium coverage attained can be modeled using the Frumkin adsorption isotherm. At a potential of –0.74 V vs SHE, sulfidization provides near-complete monolayer coverage of Cu by Cu2S, which then facilitates e-ALE in a layer-by-layer etching mode thereby maintaining a smooth post-etch surface. Operation at potentials negative with respect to –0.74 V provides sub-monolayer coverage, which manifests in roughness amplification during etching. This work provides a thermodynamics-guided foundation for the selection of operating conditions during Cu e-ALE.

     
    more » « less
  4. The degradation of the copper oxide passivated copper line prepared from a room temperature plasma-based etch process under the electromigration condition has been studied. The copper line surface was oxidized into the copper oxide layer in a parallel-plate plasma reactor operated under the plasma etching or reactive ion etching mode. The surface roughness of the oxide is contributed by the high ion bombardment energy. The lifetime of the sample was shortened by the addition of the oxide passivation layer. It was also decreased with the increase of the stress current density. The sample with the thin bulk copper layer is more resistant to the thermal stress than that with the thick bulk copper layer, which delayed the voids formation in the line breakage process. 
    more » « less
  5. Abstract

    Thin layers of polypropylene (PP) have been treated by argon low‐temperature plasmas in an inductively coupled plasma setup. The etched thickness of PP was monitored in situ by means of single‐wavelength ellipsometry. The ellipsometric model of the polymer surface exposed to plasma consists of a UV‐modified layer, a dense amorphous carbon layer because of ion bombardment, and an effective medium approximation layer, which accounts for moderate surface roughness. The etching behavior has been compared to a model based on argon ion beam irradiation experiments. In this approach, surface processes are described in terms of etching yields and crosslinking probabilities as a function of incident fluxes and energies of Ar ions and UV photons. The ion beam model fits well with the plasma etching results.

     
    more » « less