skip to main content

Attention:

The NSF Public Access Repository (PAR) system and access will be unavailable from 11:00 PM ET on Friday, December 13 until 2:00 AM ET on Saturday, December 14 due to maintenance. We apologize for the inconvenience.


Title: Polymer brush hypersurface photolithography
Abstract

Polymer brush patterns have a central role in established and emerging research disciplines, from microarrays and smart surfaces to tissue engineering. The properties of these patterned surfaces are dependent on monomer composition, polymer height, and brush distribution across the surface. No current lithographic method, however, is capable of adjusting each of these variables independently and with micrometer-scale resolution. Here we report a technique termed Polymer Brush Hypersurface Photolithography, which produces polymeric pixels by combining a digital micromirror device (DMD), an air-free reaction chamber, and microfluidics to independently control monomer composition and polymer height of each pixel. The printer capabilities are demonstrated by preparing patterns from combinatorial polymer and block copolymer brushes. Images from polymeric pixels are created using the light reflected from a DMD to photochemically initiate atom-transfer radical polymerization from initiators immobilized on Si/SiO2wafers. Patterning is combined with high-throughput analysis of grafted-from polymerization kinetics, accelerating reaction discovery, and optimization of polymer coatings.

 
more » « less
PAR ID:
10153550
Author(s) / Creator(s):
; ; ; ; ; ; ;
Publisher / Repository:
Nature Publishing Group
Date Published:
Journal Name:
Nature Communications
Volume:
11
Issue:
1
ISSN:
2041-1723
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Thiolactone chemistry has garnered significant attention as a powerful post-polymerization modification (PPM) route to mutlifunctional polymeric materials. Here, we apply this versatile chemistry to the fabrication of ultrathin, multifunctional polymer surfaces via aminolysis and thiol-mediated double modifications of thiolactone-containing polymer brushes. Polymer brush surfaces were synthesized via microwave-assisted surface-initiated polymerization of dl -homocysteine thiolactone acrylamide. Aminolysis and thiol-Michael double modifications of the thiolactone-functional brush were explored using both sequential and one-pot reactions with bromobenzyl amine and 1 H ,1 H -perfluoro- N -decyl acrylate. X-ray photoelectron spectroscopy and argon gas cluster ion sputter depth profiling enabled quantitative comparison of the sequential and one-pot PPM routes with regard to conversion and spatial distribution of functional groups immobilized throughout thickness of the brush. While one-pot conditions proved to be more effective in immobilizing the amine and acrylate within the brush, the sequential reaction enabled the fabrication of multifunctional, micropatterned brush surfaces using reactive microcontact printing. 
    more » « less
  2. Abstract

    A photochemical printer, equipped with a digital micromirror device (DMD), leads to the rapid elucidation of the kinetics of the surface‐initiated atom‐transfer radical photopolymerization ofN,N‐dimethylacrylamide (DMA) andN‐isopropylacrylamide (NIPAM) monomers. This effort reveals conditions where polymer brushes of identical heights can be grown from each monomer. With these data, hidden images are created that appear upon heating the substrate above the lower critical solution temperature (LCST) of polyNIPAM. By introducing a third monomer, methacryloxyethyl thiocarbamoyl rhodamine B, a second, orthogonal image appears upon UV‐irradiation. With these studies, it is shown how a new photochemical printer accelerates discovery, creates arbitrary patterns, and addresses long‐standing problems in brush polymer and surface chemistry. With this technology in hand a new method is demonstrated to encrypt data within hypersurfaces.

     
    more » « less
  3. Abstract

    Monte Carlo simulation is employed using the bond‐fluctuation model (BFM) to explore the role of free‐monomer model on surface‐initiated controlled polymerization from flat substrates. Three free‐monomer models differ in two aspects: 1) their extent of excluded volume interactions between free‐monomer/polymer segments and 2) monomer availability (finite or infinite) during the simulation. In the explicit monomer (EM) model, free‐monomers behave as a single BFM‑type units. In the phantom monomer (PM) model, free‐monomers act analogously to those in the EM model but lack excluded volume interactions with the growing polymers. In the implicit monomer (IM) model, no explicit monomers are included in the simulation box; the polymers can grow as long as space is available near active chain‐ends. It is found that the breadth of the molecular weight distribution of the grown polymers decreases from EM, to PM, to IM models. With the EM model, free‐monomers are excluded from the near‐surface region, while with the PM model they are not. Due to its excluded volume interactions, the EM model tends to compress the brush against the substrate. Finally, the relaxation of the shape of a polydisperse brush after the polymerization reaction ends has been reported.

     
    more » « less
  4. Abstract

    We report the synthesis of a Y‐shaped inimer that contains two orthogonal initiators for ATRP and NMP. The inimer is synthesized through a one‐pot multi‐component reaction that vastly simplifies the typically cumbersome synthesis of similar compounds. The Y‐inimer has the versatility to be homopolymerized into a backbone for A/B Janus bottlebrush synthesis or copolymerized with glycidyl methacrylate (GMA) and cross‐linked into an ultra‐thin coating for mixed A/B brush growth from planar surfaces. Importantly, the Y‐shaped nature of the inimer ensures growth of A and B brushes are consistently in a 1:1 ratio. We demonstrate the application of the Y‐inimer in the synthesis of a PMMA/PS Janus bottlebrush as well as two different mixed A/B polymer brushes, one with the ability to microphase separate, and a second mixed polyelectrolyte brush with opposite charges. The inimer is compatible with various A/B monomer systems and offers a universal approach to the “grafting‐from” polymerization of dual vinyl polymer side chains. This study provides a unique way of utilizing multi‐component reactions in polymer chemistry to access complex functional architectures.

     
    more » « less
  5. ABSTRACT

    This article reports a chain‐growth coupling polymerization of AB difunctional monomer via copper‐catalyzed azide–alkyne cycloaddition (CuAAC) reaction for synthesis of star polymers. Unlike our previously reported CuAAC polymerization of ABn(n ≥ 2) monomers that spontaneously demonstrated a chain‐growth mechanism in synthesis of hyperbranched polymer, the homopolymerization of AB monomer showed a common but less desired step‐growth mechanism as the triazole groups aligned in a linear chain could not effectively confine the Cu catalyst in the polymer species. In contrast, the use of polytriazole‐based core molecules that contained multiple azido groups successfully switched the polymerization of AB monomers into chain‐growth mechanism and produced 3‐arm star polymers and multi‐arm hyperstar polymers with linear increase of polymer molecular weight with conversion and narrow molecular weight distribution, for example,Mw/Mn ~ 1.05. When acid‐degradable hyperbranched polymeric core was used, the obtained hyperstar polymers could be easily degraded under acidic environment, producing linear degraded arms with defined polydispersity. © 2019 Wiley Periodicals, Inc. J. Polym. Sci.2020,58, 84–90

     
    more » « less