Both CALPHAD (CALculation of PHAse Diagrams) and machine-learning (ML) approaches were employed to analyze the phase formation in 2,436 experimentally measured high entropy alloy (HEA) compositions consisting of various quinary mixtures of Al, Co, Cr, Cu, Fe, Mn, and Ni. CALPHAD was found to have good capabilities in predicting the BCC/B2 and FCC phase formation for the 1,761 solid-solution-only compositions, excluding HEAs containing an amorphous phase (AM) or/and intermetallic compound (IM). Phase selection rules were examined systematically using several parameters and it revealed that valency electron concentration (VEC) < 6.87 and VEC > 9.16 are the conditions for the formation of single-phase BCC/B2 and FCC, respectively; and CALPHAD could predict this with essentially 100% accuracy. Both CALPHAD predictions and experimental observations show that more BCC/B2 alloys are formed over FCC alloys as the atomic size difference between the elements increases. Four machine learning (ML) algorithms, decision tree (DT), k-nearest neighbor (KNN), support vector machine (SVM), and artificial neural network (ANN), were employed to study the phase selection rules for two different datasets, one consisting of 1,761 solid-solution (SS) HEAs without AM and/or IM phases, and the other set consisting of all the 2,436 HEA compositions. Cross validation (CV) was performed to optimize the ML models and the CV accuracies are found to be 91.4%, 93.1%, 90.2%, 89.1% for DT, KNN, SVM, and ANN respectively in predicting the formation of BCC/B2, BCC/B2 + FCC, and FCC; and 93.6%, 93.3%, 95.5%, 92.7% for DT, KNN, SVM, and ANN respectively in predicting SS, AM, SS + AM, and IM phases. Sixty-six experimental bulk alloys with SS structures are predicted with trained ANN model, and the accuracy reaches 81.8%. VEC is found to be most important parameter in phase prediction for BCC/B2, BCC/B2 + FCC, and FCC phases. Electronegativity difference and FCC-BCC-index (FBI) are the two additional dominating features in determining the formation of SS, AM, SS + AM, and IM. A separation line ΔH_mix=28.97×VEC-246.77 was found in the VEC-vs-ΔH_mix plot to predict the formation of single-phase BCC/B2 or FCC with a 96.2% accuracy (ΔH_mix = mixing enthalpy). These insights will be very valuable for designing HEAs with targeted crystal structures.
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Twinning-induced strain hardening in dual-phase FeCoCrNiAl0.5 at room and cryogenic temperature
A face-centered-cubic (fcc) oriented FeCoCrNiAl0.5dual-phase high entropy alloy (HEA) was plastically strained in uniaxial compression at 77K and 293K and the underlying deformation mechanisms were studied. The undeformed microstructure consists of a body-centered-cubic (bcc)/B2 interdendritic network and precipitates embedded in 〈001〉-oriented fcc dendrites. In contrast to other dual-phase HEAs, at both deformation temperatures a steep rise in the stress-strain curves occurs above 23% total axial strain. As a result, the hardening rate associated saturates at the unusual high value of ~6 GPa. Analysis of the strain partitioning between fcc and bcc/B2 by digital image correlation shows that the fcc component carries the larger part of the plastic strain. Further, electron backscatter diffraction and transmission electron microscopy evidence ample fcc deformation twinning both at 77K and 293K, while slip activity only is found in the bcc/B2. These results may guide future advancements in the design of novel alloys with superior toughening characteristics.
more » « less- NSF-PAR ID:
- 10154088
- Publisher / Repository:
- Nature Publishing Group
- Date Published:
- Journal Name:
- Scientific Reports
- Volume:
- 8
- Issue:
- 1
- ISSN:
- 2045-2322
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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