skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Multi-Size Proppant Pumping Schedule of Hydraulic Fracturing: Application to a MP-PIC Model of Unconventional Reservoir for Enhanced Gas Production
Slickwater hydraulic fracturing is becoming a prevalent approach to economically recovering shale hydrocarbon. It is very important to understand the proppant’s transport behavior during slickwater hydraulic fracturing treatment for effective creation of a desired propped fracture geometry. The currently available models are either oversimplified or have been performed at limited length scales to avoid high computational requirements. Another limitation is that the currently available hydraulic fracturing simulators are developed using only single-sized proppant particles. Motivated by this, in this work, a computationally efficient, three-dimensional, multiphase particle-in-cell (MP-PIC) model was employed to simulate the multi-size proppant transport in a field-scale geometry using the Eulerian–Lagrangian framework. Instead of tracking each particle, groups of particles (called parcels) are tracked, which allows one to simulate the proppant transport in field-scale geometries at an affordable computational cost. Then, we found from our sensitivity study that pumping schedules significantly affect propped fracture surface area and average fracture conductivity, thereby influencing shale gas production. Motivated by these results, we propose an optimization framework using the MP-PIC model to design the multi-size proppant pumping schedule that maximizes shale gas production from unconventional reservoirs for given fracturing resources.  more » « less
Award ID(s):
1804407
PAR ID:
10188324
Author(s) / Creator(s):
; ; ;
Date Published:
Journal Name:
Processes
Volume:
8
Issue:
5
ISSN:
2227-9717
Page Range / eLocation ID:
570
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    Summary Slickwater fracturing has become one of the most leveraging completion technologies in unlocking hydrocarbon in unconventional reservoirs. In slickwater treatments, proppant transport becomes a big concern because of the inefficiency of low-viscosity fluids to suspend the particles. Many studies have been devoted to proppant transport experimentally and numerically. However, only a few focused on the proppant pumping schedules in slickwater fracturing. The impact of proppant schedules on well production remains unclear. The goal of our work is to simulate the proppant transport under real pumping schedules (multisize proppants and varying concentration) at the field scale and quantitatively evaluate the effects of proppant schedules on well production for slickwater fracturing. The workflow consists of three steps. First, a validated 3D multiphase particle-in-cell (MP-PIC) model has been used to simulate the proppant transport at real pumping schedules in a field-scale fracture (180-m length, 30-m height). Second, we applied a propped fracture conductivity model to calculate the distribution of propped fracture width, permeability, and fracture conductivity. In the last step, we incorporated the fracture geometry, propped fracture conductivity, and the estimated unpropped fracture conductivity into a reservoir simulation model to predict gas production. Based on the field designs of pumping schedules in slickwater treatments, we have generated four proppant schedules, in which 100-mesh and 40/70-mesh proppants were loaded successively with stair-stepped and incremental stages. The first three were used to study the effects of the mass percentages of the multisize proppants. From Schedules 1 through 3, the mass percentage of 100-mesh proppants is 30, 50, and 70%, respectively. Schedule 4 has the same proppant percentage as Schedule 2 but has a flush stage after slurry injection. The comparison between Schedules 2 and 4 enables us to evaluate the effect of the flush stage on well production. The results indicate that the proppant schedule has a significant influence on treatment performance. The schedule with a higher percentage of 100-mesh proppants has a longer proppant transport distance, a larger propped fracture area, but a lower propped fracture conductivity. Then, the reservoir simulation results show that both the small and large percentages of 100-mesh proppants cannot maximize well production because of the corresponding small propped area and low propped fracture conductivity. Schedule 2, with a median percentage (50%) of 100-mesh proppants, has the highest 1,000-day cumulative gas production. For Schedule 4, the flush stage significantly benefits the gas production by 8.2% because of a longer and more uniform proppant bed along the fracture. In this paper, for the first time, we provide both the qualitative explanation and quantitative evaluation for the impact of proppant pumping schedules on the performance of slickwater treatments at the field scale by using an integrated numerical simulation workflow, providing crucial insights for the design of proppant schedules in the field slickwater treatments. 
    more » « less
  2. Solids dispersion is an important part of hydraulic fracturing, both in helping to understand phenomena such as tip screen-out and spreading of the pad, and in new process variations such as cyclic pumping of proppant. Whereas many frac fluids have low viscosity, e.g. slickwater, others transport proppant through increased viscosity. In this context, one method for influencing both dispersion and solids-carrying capacity is to use a yield stress fluid as the frac fluid. We propose a model framework for this scenario and analyse one of the simplifications. A key effect of including a yield stress is to focus high shear rates near the fracture walls. In typical fracturing flows this results in a large variation in shear rates across the fracture. In using shear-thinning viscous frac fluids, flows may vary significantly on the particle scale, from Stokesian behaviour to inertial behaviour across the width of the fracture. Equally, according to the flow rates, Hele-Shaw style models give way at higher Reynolds number to those in which inertia must be considered. We develop a model framework able to include this range of flows, while still representing a significant simplification over fully three-dimensional computations. In relatively straight fractures and for fluids of moderate rheology, this simplifies into a one-dimensional model that predicts the solids concentration along a streamline within the fracture. We use this model to make estimates of the streamwise dispersion in various relevant scenarios. This model framework also predicts the transverse distributions of the solid volume fraction and velocity profiles as well as their evolutions along the flow part. 
    more » « less
  3. Abstract Microbially-induced calcium carbonate precipitation (MICP) is a biological process in which microbially-produced urease enzymes convert urea and calcium into solid calcium carbonate (CaCO3) deposits. MICP has been demonstrated to reduce permeability in shale fractures under elevated pressures, raising the possibility of applying this technology to enhance shale reservoir storage safety. For this and other applications to become a reality, non-invasive tools are needed to determine how effectively MICP seals shale fractures at subsurface temperatures. In this study, two different MICP strategies were tested on 2.54 cm diameter and 5.08 cm long shale cores with a single fracture at 60 ℃. Flow-through, pulsed-flow MICP-treatment was repeatedly applied to Marcellus shale fractures with and without sand (“proppant”) until reaching approximately four orders of magnitude reduction in apparent permeability, while a single application of polymer-based “immersion” MICP-treatment was applied to an Eagle Ford shale fracture with proppant. Low-field nuclear magnetic resonance (LF-NMR) and X-Ray computed microtomography (micro-CT) techniques were used to assess the degree of biomineralization. With the flow-through approach, these tools revealed that while CaCO3precipitation occurred throughout the fracture, there was preferential precipitation around proppant. Without proppant, the same approach led to premature sealing at the inlet side of the core. In contrast, immersion MICP-treatment sealed off the fracture edges and showed less mineral precipitation overall. This study highlights the use of LF-NMR relaxometry in characterizing fracture sealing and can help guide NMR logging tools in subsurface remediation efforts. 
    more » « less
  4. Unconventional oil and gas residual solid wastes are generally disposed in municipal waste landfills (RCRA Subtitle D), but they contain valuable raw materials such as proppant sands. A novel process for recovering raw materials from hydraulic fracturing residual waste is presented. Specifically, a novel hydroacoustic cavitation system, combined with physical separation devices, can create a distinct stream of highly concentrated sand, and another distinct stream of clay from the residual solid waste by the dispersive energy of cavitation conjoined with ultrasonics, ozone and hydrogen peroxide. This combination cleaned the sand grains, by removing previously aggregated clays and residues from the sand surfaces. When these unit operations were followed by a hydrocyclone and spiral, the solids could be separated by particle size, yielding primarily cleaned sand in one flow stream; clays and fine particles in another; and silts in yet a third stream. Consequently, the separation of particle sizes also affected radium distribution – the sand grains had low radium activities, as lows as 0.207 Bq g −1 (5.6 pCi g −1 ). In contrast, the clays had elevated radium activities, as high as 1.85–3.7 Bq g −1 (50–100 pCi g −1 ) – and much of this radium was affiliated with organics and salts that could be separated from the clays. We propose that the reclaimed sand could be reused as hydraulic fracturing proppant. The separation of sand from silt and clay could reduce the volume and radium masses of wastes that are disposed in landfills. This could represent a significant savings to facilities handling oil and gas waste, as much as $100 000–300 000 per year. Disposing the radium-enriched salts and organics downhole will mitigate radium release to the surface. Additionally, the reclaimed sand could have market value, and this could represent as much as a third of the cost savings. Tests that employed the toxicity characteristic leaching protocol (TCLP) on these separated solids streams determined that this novel treatment diminished the risk of radium mobility for the reclaimed sand, clays or disposed material, rendering them better suited for landfilling. 
    more » « less
  5. Abstract In unconventional reservoirs, optimal completion controls are essential to improving well productivity and reducing costs. In this article, we propose a statistical model to investigate associations between shale oil production and completion parameters (e.g., completion lateral length, total proppant, number of hydraulic fracturing stages), while accounting for the influence of spatially heterogeneous geological conditions on hydrocarbon production. We develop a non-parametric regression method that combines a generalized additive model with a fused LASSO regularization for geological homogeneity pursuit. We present an alternating augmented Lagrangian method for model parameter estimations. The novelty and advantages of our method over the published ones are a) it can control or remove the heterogeneous non-completion effects; 2) it can account for and analyze the interactions among the completion parameters. We apply our method to the analysis of a real case from a Permian Basin US onshore field and show how our model can account for the interaction between the completion parameters. Our results provide key findings on how completion parameters affect oil production in that can lead to optimal well completion designs. 
    more » « less