skip to main content


Title: A Microneedle Technology for Sampling and Sensing Bacteria in the Food Supply Chain
Abstract

Food quality monitoring, particularly, the detection of bacterial pathogens and spoilage throughout the food supply chain, is critical to ensure global food safety and minimize food loss. Incorporating sensors into packaging is promising, but it is challenging to achieve the required sampling volume while using food‐safe sensor materials. Here, by leveraging water‐based processing of silk fibroin, a platform for the detection of pathogenic bacteria in food is realized using a porous silk microneedle array; the microneedle array samples fluid from the interior of the food by capillary action, presenting the fluid to polydiacetylene‐based bioinks printed on the backside of the array. Through the colorimetric response of bioink patterns,Escherichia colicontamination in fish fillets is identified within 16 h of needle injection. This response is distinct from spoilage measured via the increase in sample pH. It is also shown that the microneedles can pierce commercial food packaging, and subsequently sample fluid and present it to the sensor, enabling the adaptation of the technology downstream in food supply chains such as in stores or at home. This study highlights that regenerated structural biopolymers can serve as safe materials for food contact and sensing with robust mechanical properties and tailored chemistry.

 
more » « less
Award ID(s):
1752172 1826216
NSF-PAR ID:
10449755
Author(s) / Creator(s):
 ;  ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Functional Materials
Volume:
31
Issue:
1
ISSN:
1616-301X
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    Interest in starch‐based films has increased precipitously in response to a growing demand for more sustainable and environmentally sourced food packaging materials. Starch is an optimal candidate for these applications given its ability to form thermoplastic materials and films with affordable and often sustainably sourced plasticizers like those produced as waste byproducts by biodiesel and agricultural industries. Starch is also globally ubiquitous, affordable, and environmentally benign. Although the process of producing starch films is relatively straightforward, numerous factors, including starch source, extraction method, film formulation, processing methods, and curing procedures, drastically impact the ultimate material properties. The significant strides made from 2015 to early 2020 toward elucidating how these variables can be leveraged to improve mechanical and barrier properties as well as the implementation of various additives or procedural modifications are cataloged in this review. Advances toward the development of functional films containing antioxidant, antibacterial, or spoilage indicating components to prevent or signal the degradation of food products are also discussed.

     
    more » « less
  2. Abstract

    This review article highlights recent advances in designing biomaterials to be interfaced with food and plants, with the goal of enhancing the resilience of the AgroFood infrastructure by boosting crop production, mitigating environmental impact, and reducing losses along the supply chain. Special attention is given to innovations in biomaterial‐based approaches and platforms for 1) seed enhancement through encapsulation, preservation, and controlled release of payloads (e.g., plant growth‐promoting microbes) to the seeds and their rhizosphere; 2) precision delivery of multi‐scale payloads to targeted plant tissues, organelles, and vasculature; 3) edible food coatings that regulate gas exchanges and provide antimicrobial properties to extend the shelf life of perishable food; and 4) food spoilage detection based on different sensor/reporter systems. Within each domain, biomaterials design principles, emerging micro‐/nanofabrication strategies, and the advantages and disadvantages of different delivery/preservation/sensing platforms are introduced and critically discussed. Views of future requirements, aims, and trends are also given based on the opportunities and challenges of applying biomaterials in the AgroFood system.

     
    more » « less
  3. Abstract

    Silk fibroin materials are manufactured using printing and coating techniques at resolutions 1–2 µm. However, current processes are unstable, of low printability and versatility, and of limited feature size, and often require use of additives to process, which can impact material functionality and performance. Although there exist well established material synthesis and formulation approaches for making processable solutions from silkworm cocoons, these approaches do not translate to the emerging fabrication processes, such as aerosol jet printing (AJP). Here, a new approach is introduced to formulate silk‐worm solutions for AJP and subsequently analyze the processing limits, due to defects such as overspray, pooling, and cloudiness. It is found that the degumming step is critical and can lead to defects such as gelling and pooling. Furthermore, it is found that there exists a narrow processing window (sheath rate as a function of ink rate) for AJP formulations without defects. As with other materials (such as metal inks), overspray is an issue during the fabrication process; however, it is minimized within the processing window. This work stands to open a pathway for manufacturing new and emerging biodegradable materials suitable for pharmaceuticals, food packaging, and electronics, among others.

     
    more » « less
  4. Abstract

    Impedance-based protein detection sensors for point-of-care diagnostics require quantitative specificity, as well as rapid or real-time operation. Furthermore, microfabrication of these sensors can lead to the formation of factors suitable for in vivo operation. Herein, we present microfabricated needle-shaped microwell impedance sensors for rapid-sample-to-answer, label-free detection of cytokines, and other biomarkers. The microneedle form factor allows sensors to be utilized in transcutaneous or transvascular sensing applications. In vitro, experimental characterization confirmed sensor specificity and sensitivity to multiple proteins of interest. Mechanical characterization demonstrated sufficient microneedle robustness for transcutaneous insertion, as well as preserved sensor function postinsertion. We further utilized these sensors to carry out real-time in vivo quantification of human interleukin 8 (hIL8) concentration levels in the blood of transgenic mice that endogenously express hIL8. To assess sensor functionality, hIL8 concentration levels in serum samples from the same mice were quantified by ELISA. Excellent agreement between real-time in vivo sensor readings in blood and subsequent ELISA serum assays was observed over multiple transgenic mice expressing hIL8 concentrations from 62 pg/mL to 539 ng/mL.

     
    more » « less
  5. Abstract

    The precise deployment of functional payloads to plant tissues is a new approach to help advance the fundamental understanding of plant biology and accelerate plant engineering. Here, the design of a silk‐based biomaterial is reported to fabricate a microneedle‐like device, dubbed “phytoinjector,” capable of delivering a variety of payloads ranging from small molecules to large proteins into specific loci of various plant tissues. It is shown that phytoinjector can be used to deliver payloads into plant vasculature to study material transport in xylem and phloem and to perform complex biochemical reactions in situ. In another application, it is demonstratedAgrobacterium‐mediated gene transfer to shoot apical meristem (SAM) and leaves at various stages of growth. Tuning of the material composition enables the fabrication of another device, dubbed “phytosampler,” which is used to precisely sample plant sap. The design of plant‐specific biomaterials to fabricate devices for drug deliveryin plantaopens new avenues to enhance plant resistance to biotic and abiotic stresses, provides new tools for diagnostics, and enables new opportunities in plant engineering.

     
    more » « less