In the past, Cu‐oxo or ‐hydroxy clusters hosted in zeolites have been suggested to enable the selective conversion of methane to methanol, but the impact of the active site's stoichiometry and structure on methanol production is still poorly understood. Herein, we apply theoretical modeling in conjunction with experiments to study the impact of these two factors on partial methane oxidation in the Cu‐exchanged zeolite SSZ‐13. Phase diagrams developed from first‐principles suggest that Cu‐hydroxy or Cu‐oxo dimers are stabilized when O2or N2O are used to activate the catalyst, respectively. We confirm these predictions experimentally and determine that in a stepwise conversion process, Cu‐oxo dimers can convert twice as much methane to methanol compared to Cu‐hydroxyl dimers. Our theoretical models rationalize how Cu‐di‐oxo dimers can convert up to two methane molecules to methanol, while Cu‐di‐hydroxyl dimers can convert only one methane molecule to methanol per catalytic cycle. These findings imply that in Cu clusters, at least one oxo group or two hydroxyl groups are needed to convert one methane molecule to methanol per cycle. This simple structure–activity relationship allows to intuitively understand the potential of small oxygenated or hydroxylated transition metal clusters to convert methane to methanol.
Several ceria‐zirconia supported mono and bi‐metallic transition metal oxide clusters containing Fe, Cu, and Ni are synthesized by dry impregnation. Through XRD, H2‐TPR, NH3‐TPD, pyridine adsorption followed by FTIR spectroscopy and XAS, the well‐dispersed nature of the transition metal oxide clusters is revealed, and the Lewis acidity of the catalysts is assessed. In‐situ FTIR spectroscopy is used to monitor the methane activation on catalyst surfaces. All catalysts activate methane at 250 °C forming methyl, alkyl, and methoxy species on the catalyst surface. By co‐feeding steam and oxygen together with methane, continuous direct oxidation of methane to methanol can be achieved, with the complete oxidation to CO2as the other reaction path. Methoxy species are found to be a key intermediate for methanol production. Lowering the methane conversion improves the methanol selectivity. By extrapolation, it is estimated that methanol selectivity close to unity can be achieved below a threshold of methane conversion at about 0.002 %. The formation of CuO and NiO mixed metal oxides produces stronger Lewis acid sites and yields higher methanol selectivity.
more » « less- NSF-PAR ID:
- 10224734
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- ChemCatChem
- Volume:
- 13
- Issue:
- 12
- ISSN:
- 1867-3880
- Page Range / eLocation ID:
- p. 2832-2842
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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