Despite intense interest in the catalytic potential of transition metal oxide heterostructures, originating from their large surface area and tunable chemistry, the fabrication of well-defined multicomponent oxide coatings with controlled architectures remains challenging. Here, we demonstrate a simple and effective swelling-assisted sequential infiltration synthesis (SIS) strategy to fabricate hierarchically porous multicomponent metal-oxide electrocatalysts with tunable bimetallic composition. A combination of solution-based infiltration (SBI) of transition metals, iron (Fe), nickel (Ni), and cobalt (Co), into a block copolymer (PS73-b-P4VP28) template, followed by vapor-phase infiltration of alumina using sequential infiltration synthesis (SIS), was employed to synthesize porous, robust, conformal and transparent multicomponent metal-oxide coatings like Fe/AlOx, Fe+Ni/AlOx, and Fe+Co/AlOx. Electrochemical assessments for the oxygen evolution reaction (OER) in a 0.1 M KOH electrolyte demonstrated that the Fe+Ni/AlOx composite exhibited markedly superior catalytic activity, achieving an impressive onset potential of 1.41 V and a peak current density of 3.29 mA/cm2. This superior activity reflects the well-known synergistic effect of alloying transition metals with a trace of Fe, which facilitates OER kinetics. Overall, our approach offers a versatile and scalable path towards the design of stable and efficient catalysts with tunable nanostructures, opening new possibilities for a wide range of electrochemical energy applications.
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Electrochemical behavior of a Ni 3 N OER precatalyst in Fe-purified alkaline media: the impact of self-oxidation and Fe incorporation
Nickel nitride (Ni 3 N) is known as one of the promising precatalysts for the electrochemical oxygen evolution reaction (OER) under alkaline conditions. Due to its relatively low oxidation resistance, Ni 3 N is electrochemically self-oxidized into nickel oxides/oxyhydroxides (electroactive sites) during the OER. However, we lack a full understanding of the effects of Ni 3 N self-oxidation and Fe impurity incorporation into Ni 3 N from electrolyte towards OER activity. Here, we report on our examination of the compositional and structural transformation of Ni 3 N precatalyst layers on Ni foams (Ni 3 N/Ni foam) during extended periods of OER testing in Fe-purified and unpurified KOH media using both a standard three-electrode cell and a flow cell, and discuss their electrocatalytic properties. After the OER tests in both KOH media, the Ni 3 N surfaces were converted into amorphous, nano-porous nickel oxide/(oxy)hydroxide surfaces. In the Fe-purified electrolyte, a decrease in OER activity was confirmed after the OER test because of the formation of pure NiOOH with low OER activity and electrical conductivity. Conversely, in the unpurified electrolyte, a continuous increase in OER activity was observed over the OER testing, which may have resulted from the Fe incorporation into the self-oxidation-formed NiOOH. Our experimental findings revealed that Fe impurities play an essential role in obtaining notable OER activity using the Ni 3 N precatalyst. Additionally, our Ni 3 N/Ni foam electrode exhibited a low OER overpotential of 262 mV to reach a geometric current density of 10 mA cm geo −2 in a flow cell with unpurified electrolyte.
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- Award ID(s):
- 1664941
- PAR ID:
- 10260004
- Date Published:
- Journal Name:
- Materials Advances
- Volume:
- 2
- Issue:
- 7
- ISSN:
- 2633-5409
- Page Range / eLocation ID:
- 2299 to 2309
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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