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1. Microfluidic Synthesis of Elastomeric Microparticles: A Case Study in Catalysis of Palladium-Mediated Cross-Coupling

   Bennett, Jeffrey A ; Genzer, Jan ; Abolhasani, Milad ( October 2018 , 2018 AIChE Annual Meeting)

   Metal-mediated cross-coupling reactions offer organic chemists a wide array of stereo- and chemically-selective reactions with broad applications in fine chemical and pharmaceutical synthesis.1 Current batch-based synthesis methods are beginning to be replaced with flow chemistry strategies to take advantage of the improved consistency and process control methods offered by continuous flow systems.2,3 Most cross-coupling chemistries still encounter several issues in flow using homogeneous catalysis, including expensive catalyst recovery and air sensitivity due to the chemical nature of the catalyst ligands.1 To mitigate some of these issues, a ligand-free heterogeneous catalysis reaction was developed using palladium (Pd) loaded into a polymericmore »network of a silicone elastomer, poly(hydromethylsiloxane) (PHMS), that is not air sensitive and can be used with mild reaction solvents (ethanol and water).4 In this work we present a novel method of producing soft catalytic microparticles using a multiphase flow-focusing microreactor and demonstrate their application for continuous Suzuki-Miyaura cross-coupling reactions. The catalytic microparticles are produced in a coaxial glass capillary-based 3D flow-focusing microreactor. The microreactor consists of two precursors, a cross-linking catalyst in toluene and a mixture of the PHMS polymer and a divinyl cross-linker. The dispersed phase containing the polymer, cross-linker, and cross-linking catalyst is continuously mixed and then formed into microdroplets by the continuous phase of water and surfactant (sodium dodecyl sulfate) introduced in a counter-flow configuration. Elastomeric microdroplets with a diameter ranging between 50 to 300 micron are produced at 25 to 250 Hz with a size polydispersity less than 3% in single stream production. The physicochemical properties of the elastomeric microparticles such as particle swelling/softness can be tuned using the ratio of cross-linker to polymer as well as the ratio of polymer mixture to solvent during the particle formation. Swelling in toluene can be tuned up to 400% of the initial particle volume by reducing the concentration of cross-linker in the mixture and increasing the ratio of polymer to solvent during production.5 After the particles are produced and collected, they are transferred into toluene containing palladium acetate, allowing the particles to incorporate the palladium into the polymer network and then reduce the palladium to Pd0 with the Si-H functionality present on the PHMS backbones. After the reduction, the Pd-loaded particles can be washed and dried for storage or switched into an ethanol/water solution for loading into a micro-packed bed reactor (µ-PBR) for continuous organic synthesis. The in-situ reduction of Pd within the PHMS microparticles was confirmed using energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and focused ion beam-SEM, and TEM techniques. In the next step, we used the developed µ-PBR to conduct continuous organic synthesis of 4-phenyltoluene by Suzuki-Miyaura cross-coupling of 4-iodotoluene and phenylboronic acid using potassium carbonate as the base. Catalyst leaching was determined to only occur at sub ppm concentrations even at high solvent flow rates after 24 h of continuous run using inductively coupled plasma mass spectrometry (ICP-MS). The developed µ-PBR using the elastomeric microparticles is an important initial step towards the development of highly-efficient and green continuous manufacturing technologies in the pharma industry. In addition, the developed elastomeric microparticle synthesis technique can be utilized for the development of a library of other chemically cross-linkable polymer/cross-linker pairs for applications in organic synthesis, targeted drug delivery, cell encapsulation, or biomedical imaging. References 1. Ruiz-Castillo P, Buchwald SL. Applications of Palladium-Catalyzed C-N Cross-Coupling Reactions. Chem Rev. 2016;116(19):12564-12649. 2. Adamo A, Beingessner RL, Behnam M, et al. On-demand continuous-flow production of pharmaceuticals in a compact, reconfigurable system. Science. 2016;352(6281):61 LP-67. 3. Jensen KF. Flow Chemistry — Microreaction Technology Comes of Age. 2017;63(3). 4. Stibingerova I, Voltrova S, Kocova S, Lindale M, Srogl J. Modular Approach to Heterogenous Catalysis. Manipulation of Cross-Coupling Catalyst Activity. Org Lett. 2016;18(2):312-315. 5. Bennett JA, Kristof AJ, Vasudevan V, Genzer J, Srogl J, Abolhasani M. Microfluidic synthesis of elastomeric microparticles: A case study in catalysis of palladium-mediated cross-coupling. AIChE J. 2018;0(0):1-10.« less
2. Catalytic oxidation of propane over palladium alloyed with gold: an assessment of the chemical and intermediate species

   https://doi.org/10.1039/c8cy01704b  

   Kareem, Haval ; Shan, Shiyao ; Wu, Zhi-Peng ; Velasco, Leslie ; Moseman, Kelli ; O'Brien, Casey P. ; Tran, Dat T. ; Lee, Ivan C. ; Maswadeh, Yazan ; Yang, Lefu ; et al ( November 2018 , Catalysis Science & Technology)

   Understanding the catalytic oxidation of propane is important for developing catalysts not only for catalytic oxidation of hydrocarbons in emission systems but also for selective oxidation in the chemical processing industry. For palladium-based catalysts, little is known about the identification of the chemical or intermediate species involved in propane oxidation. We describe herein findings of an investigation of the catalytic oxidation of propane over supported palladium nanoalloys with different compositions of gold (Pd n Au 100−n ), focusing on probing the chemical or intermediate species on the catalysts in correlation with the bimetallic composition and the alloying phase structure. Inmore »addition to an enhanced catalytic activity, a strong dependence of the catalytic activity on the bimetallic composition was revealed, displaying an activity maximum at a Pd : Au ratio of 50 : 50 in terms of reaction temperature. This dependence is also reflected by its dependence on the thermochemical treatment conditions. While the activity for nanoalloys with n ∼ 50 showed little change after the thermochemical treatment under oxygen, the activities for nanoalloys with n < 50 and n > 50 showed opposite trends. Importantly, this catalytic synergy is linked to the subtle differences of chemical and intermediate species which have been identified for the catalysts with different bimetallic compositions by in situ measurements using diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS). For the catalytic oxidation of propane over the highly-active catalyst with a Pd : Au ratio of 50 : 50, the major species identified include acetate and bicarbonate, showing subtle differences in comparison with the identification of bicarbonate and formate for the catalyst with <50% Au (with a lower activity) and the absence of apparent species for the catalyst with >50% Au (activity is largely absent). The alloying of 50% Au in Pd is believed to increase the oxophilicity of Pd, which facilitates the first carbon–carbon bond cleavage and oxygenation of propane. The implications of the findings on the catalytic synergy of Pd alloyed with Au and the design of active Pd alloy catalysts are also discussed.« less
3. A Hybrid Catalytic Hydrogenation/Membrane Distillation Process for Nitrogen Recovery from Nitrate-Contaminated Waste Ion Exchange Brine

   https://doi.org/10.1016/j.watres.2020.115688  

   Huo, X. ; Vanneste, J. ; Cath, T.Y. ; Strathmann, T.J. ( January 2020 , Water research)

   Ion exchange is widely used to treat nitrate-contaminated groundwater, but high salt usage for resin regeneration and management of waste brine residuals increase treatment costs and add environmental burdens. Development of palladium-based catalytic nitrate treatment systems for brine treatment and reuse has showed promising activity for nitrate reduction and selectivity towards the N2 over the alternative product ammonia, but this strategy overlooks the potential value of nitrogen resources. Here, we evaluated a hybrid catalytic hydrogenation/membrane distillation process for nitrogen resource recovery during treatment and reuse of nitrate-contaminated waste ion exchange brines. In the first step of the hybrid process, amore »Ru/C catalyst with high selectivity towards ammonia was found to be effective for nitrate hydrogenation under conditions representative of waste brines, including expected salt buildup that would occur with repeated brine reuse cycles. The apparent rate constants normalized to metal mass (0.30 ± 0.03 mM min−1 gRu−1 under baseline condition) were comparable to the state-of-the-art bimetallic Pd catalyst. In the second stage of the hybrid process, membrane distillation was applied to recover the ammonia product from the brine matrix, capturing nitrogen as ammonium sulfate, a commercial fertilizer product. Solution pH significantly influenced the rate of ammonia mass transfer through the gas-permeable membrane by controlling the fraction of free ammonia species (NH3) present in the solution. The rate of ammonia recovery was not affected by increasing salt levels in the brine, indicating the feasibility of membrane distillation for recovering ammonia over repeated reuse cycles. Finally, high rates of nitrate hydrogenation (apparent rate constant 1.80 ± 0.04 mM min−1 gRu−1) and ammonia recovery (overall mass transfer coefficient 0.20 m h−1) with the hybrid treatment process were demonstrated when treating a real waste ion exchange brine obtained from a drinking water utility. These findings introduce an innovative strategy for recycling waste ion exchange brine while simultaneously recovering potentially valuable nitrogen resources when treating contaminated groundwater.« less
4. High-performance ammonia oxidation catalysts for anion-exchange membrane direct ammonia fuel cells

   https://doi.org/10.1039/D0EE03351K  

   Li, Yi ; Pillai, Hemanth Somarajan ; Wang, Teng ; Hwang, Sooyeon ; Zhao, Yun ; Qiao, Zhi ; Mu, Qingmin ; Karakalos, Stavros ; Chen, Mengjie ; Yang, Juan ; et al ( March 2021 , Energy & Environmental Science)

   Low-temperature direct ammonia fuel cells (DAFCs) use carbon-neutral ammonia as a fuel, which has attracted increasing attention recently due to ammonia's low source-to-tank energy cost, easy transport and storage, and wide availability. However, current DAFC technologies are greatly limited by the kinetically sluggish ammonia oxidation reaction (AOR) at the anode. Herein, we report an AOR catalyst, in which ternary PtIrZn nanoparticles with an average size of 2.3 ± 0.2 nm were highly dispersed on a binary composite support comprising cerium oxide (CeO 2 ) and zeolitic imidazolate framework-8 (ZIF-8)-derived carbon (PtIrZn/CeO 2 -ZIF-8) through a sonochemical-assisted synthesis method. The PtIrZnmore »alloy, with the aid of abundant OH ad provided by CeO 2 and uniform particle dispersibility contributed by porous ZIF-8 carbon (surface area: ∼600 m 2 g −1 ), has shown highly efficient catalytic activity for the AOR in alkaline media, superior to that of commercial PtIr/C. The rotating disk electrode (RDE) results indicate a lower onset potential (0.35 vs. 0.43 V), relative to the reversible hydrogen electrode at room temperature, and a decreased activation energy (∼36.7 vs. 50.8 kJ mol −1 ) relative to the PtIr/C catalyst. Notably, the PtIrZn/CeO 2 -ZIF-8 catalyst was assembled with a high-performance hydroxide anion-exchange membrane to fabricate an alkaline DAFC, reaching a peak power density of 91 mW cm −2 . Unlike in aqueous electrolytes, supports play a critical role in improving uniform ionomer distribution and mass transport in the anode. PtIrZn nanoparticles on silicon dioxide (SiO 2 ) integrated with carboxyl-functionalized carbon nanotubes (CNT–COOH) were further studied as the anode in a DAFC. A significantly enhanced peak power density of 314 mW cm −2 was achieved. Density functional theory calculations elucidated that Zn atoms in the PtIr alloy can reduce the theoretical limiting potential of *NH 2 dehydrogenation to *NH by ∼0.1 V, which can be attributed to a Zn-modulated upshift of the Pt–Ir d-band that facilitates the N–H bond breakage.« less
5. General and practical intramolecular decarbonylative coupling of thioesters via palladium catalysis

   https://doi.org/10.1039/D0QO01576H  

   Cao, Han ; Liu, Xuejing ; Bie, Fusheng ; Shi, Yijun ; Han, Ying ; Yan, Peng ; Szostak, Michal ; Liu, Chengwei ( April 2021 , Organic Chemistry Frontiers)

   We report a general and practical palladium-catalyzed intramolecular decarbonylative coupling of thioesters via C–S bond cleavage, decarbonylation and C–S bond reformation. This robust approach shows excellent functional group tolerance and broad substrate scope using a commercially available, cheap, and practical Pd(OAc) 2 catalyst and phosphine ligands. This strategy operates under base-free conditions. The catalytic system represents the simplest method for intramolecular decarbonylation of thioesters by palladium catalysis reported to date. This versatile protocol is readily performed on a gram scale and applied in late-stage drug derivatization.