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Title: Expedition 384 Preliminary Report: Engineering Testing
The objective of International Ocean Discovery Program (IODP) Expedition 384 was to carry out engineering tests with the goal of improving the chances of success in deep (>1 km) drilling and coring in igneous ocean crust. A wide range of tools and technologies for potential testing were proposed by the Deep Crustal Drilling Engineering Working Group in 2017 based on reports from recent crustal drilling expeditions. The JOIDES Resolution Facility Board further prioritized the testing opportunities in 2018. The top priority of all recommendations was an evaluation of drilling and coring bits because rate of penetration and bit wear and tear are the prevalent issue in deep crustal drilling attempts, and bit failures often require an excessive amount of fishing and hole cleaning time. The plan included drilling in basalt with three different types of drill bits: a tungsten carbide insert (TCI) tricone bit, a polycrystalline diamond compact (PDC) bit, and a more novel TCI/PDC hybrid bit. In addition, a TCI bit was to be paired with an underreamer with expanding cutter blocks instead of extending arms. Finally, a type of rotary core barrel (RCB) PDC coring bit that was acquired for the R/V JOIDES Resolution several years ago but never deployed would also be given a test run. A second objective was added when additional operating time became available for Expedition 384 as a result of the latest schedule changes. This objective included the assessment and potential improvement of current procedures for advanced piston corer (APC) core orientation. Expedition 384 began in Kristiansand, Norway, on 20 July 2020. The location for tests was based on various factors, including the JOIDES Resolution's location at the time, our inability to obtain territorial clearance in a short period of time, and a suitable combination of sediment and igneous rock for the drilling and coring operations. IODP Expedition 395, which was postponed due to the COVID-19 pandemic, had proposed sites that were suitable for our testing and offered the opportunity to carry out some serendipitous sampling, logging, and casing work for science. We first spent 3 days triple coring the top 70 m of sediment at Site U1554 (Proposed Site REYK-6A) to obtain cores for evaluating potential problems with the magnetic core orientation tools and for assessing other potential sources of errors that might explain prior anomalous core orientation results. Comparison of the observed core orientation from magnetic orientation tools to the expected orientation based on the paleomagnetic directions recorded in the cores revealed an 180° misalignment in the assembly of one of the tools. This misalignment appears to have persisted over several years and could explain most of the problems previously noted. The assembly part was fixed, and this problem was eliminated for future expeditions. We subsequently spent 20 days at Site U1555 (Proposed Site REYK-13A) to test the three types of drill bits, an underreamer, and a coring bit in six holes. The TCI bits were the best performers, the TCI/PDC hybrid bit did not stand up to the harsh formation, and the PDC bit did not get sufficient run time because of a mud motor failure. The cutter block underreamer is not considered able to perform major hole opening in basalt but could be useful for knocking out ledges. The PDC coring bit cut good quality basalt cores at an unacceptably low rate. In the seventh and final hole (U1555G), we used a regular RCB coring bit to recover the entire 130 m basalt section specified in the Expedition 395 Scientific Prospectus and provided the project team with shipboard data and samples. The basalt section was successfully wireline logged before the logging winch motor failed, which precluded further operations for safety reasons. Additional operations plans in support of Expedition 395, including coring, logging, and casing at Site U1554, had to be canceled, and Expedition 384 ended prematurely on 24 August in Kristiansand.  more » « less
Award ID(s):
1326927
NSF-PAR ID:
10281808
Author(s) / Creator(s):
; ;
Date Published:
Journal Name:
Preliminary report
Volume:
384
ISSN:
2372-9562
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
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  1. null (Ed.)
    Expedition 384 is scheduled to begin in Kristiansand, Norway, on 20 July 2020 and end in Las Palmas, Spain, on 5 September and is dedicated to engineering testing as it relates to deep (>1 km) drilling and coring in igneous ocean crust. The Deep Crustal Drilling Engineering Working Group convened in 2017 to discuss recent issues with crustal drilling and recommended a number of technologies and tools for potential testing. The JOIDES Resolution Facility Board further prioritized the testing opportunities in 2018. The top priority of all recommendations was an evaluation of drilling and coring bits because coring bit wear, tear, and failure is the prevalent issue in deep crustal drilling attempts, requiring an excessive amount of fishing and hole cleaning time. The primary objective of Expedition 384 is to drill “pilot holes” using three types of drill bits: two tungsten carbide insert (TCI) tricone bits, a polycrystalline diamond compact (PDC) bit, and a TCI/PDC hybrid bit. Additional tests include the deployment of an underreamer as well as a PDC coring bit to obtain samples for engineering testing. The results may lead to an initiative toward developing a better performing coring bit for future use by the International Ocean Discovery Program (IODP). The site location for these tests has evolved with the multiple postponements of Expedition 384 for various reasons. The current primary site is Proposed Site REYK-13A (1520 m water depth) from postponed IODP Expedition 395; this site has ~210 m of recent to Pliocene clay or ooze overlaying basaltic basement that has not been drilled or cored to date. The plan is to drill 6 holes to ~100 m into the basement each. A second site was selected for operations should time and equipment remain to do so: Integrated Ocean Drilling Program Site U1309 (1653 m water depth), where basaltic and gabbroic rocks are exposed at the seafloor, has been cored to 102 m in Hole U1309B and 1415 m in Hole U1309D. The plan is drill one hole to ~200 m. Operations at Sites REYK-13A and U1309 are projected to take 22.4 days. Additional operating time became available for Expedition 384 as a result of the latest schedule changes. A secondary objective therefore includes the assessment and potential improvement of current procedures for advanced piston corer (APC) core orientation. A total of 4.6 days is allocated to triple-coring the top 70 m of sediment at Proposed Site REYK-6A (postponed Expedition 395), located 54 nm east of Proposed Site REYK-13A. 
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The main scientific objectives include the following: Determining the nature of the basement in crustal units across the COT of the SCS that are critical to constrain style of rifting, Constraining the time interval from initial crustal extension and plate rupture to the initial generation of igneous ocean crust, Constraining vertical crustal movements during breakup, and Examining the nature of igneous activity from rifting to seafloor spreading. In addition, the sediment cores from the drill sites targeting primarily tectonic and basement objectives will provide information on the Cenozoic regional environmental development of the Southeast Asia margin. Site U1499 on Ridge A and Site U1500 on Ridge B were drilled during Expedition 367. Expedition 368 was planned to drill at two primary sites (U1501 and U1503) at the OMH and Ridge C, respectively, but based on drilling results from Expedition 367, Expedition 368 chose to insert an alternate site on Ridge A (Site U1502). In addition, Expedition 368 added two more sites on the OMH (Sites U1504 and U1505). Expedition 367/368 completed operations at six of the seven sites (U1499–U1502, U1504, and U1505). Site U1503, however, was not completed beyond casing without coring to 990 m because of mechanical problems with the drilling equipment that prevented the expedition, after 25 May 2017, from operating with a drill string longer than 3400 m. New alternate Site U1504, proposed during Expedition 367, met this condition. Original Site U1505 also met the operational constraints of the 3400 m drill string (total) and was an alternate site for the already-drilled Site U1501. At Site U1499, we cored to 1081.8 m in 22.1 days with 52% recovery and then logged downhole data from 655 to 1020 m. In 31 days at Site U1500, we penetrated to 1529 m, cored a total of 1012.8 m with 37% recovery, and collected log data from 842 to 1133 m. At Site U1501, we cored to 697.1 m in 9.4 days with 78.5% recovery. 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Constraining the time interval from initial crustal extension and plate rupture to the initial generation of igneous ocean crust, 3. Constraining vertical crustal movements during breakup, and 4. Examining the nature of igneous activity from rifting to seafloor spreading. In addition, the sediment cores from the drill sites targeting primarily tectonic and basement objectives will provide information on the Cenozoic regional environmental development of the Southeast Asia margin. Expedition 368 was planned to drill at two primary sites (U1501 and U1503) at the OMH and Ridge C, respectively. However, based on drilling results from Expedition 367, Expedition 368 chose to insert an alternate site on Ridge A (Site U1502). In total, the expedition completed operations at four sites (U1501, U1502, U1504, and U1505). Site U1503, however, was not completed beyond casing to 990 m because of mechanical problems with the drilling equipment that limited the expedition from 25 May 2017 to the end of the expedition to operate with a drill string not longer than 3400 m. New alternate Site U1504 proposed during Expedition 367 met this condition. Site U1505 also met the operational constraints of the 3400 m drill string (total) and was an alternate site for the already drilled Site U1501. At Site U1501, we cored to 697.1 m in 9.4 days, with 78.5% recovery. We also drilled ahead for 433.5 m in Hole U1501D and then logged downhole data from 78.3 to 399.3 m. In 19.3 days at Site U1502, we penetrated 1679.0 m, set 723.7 m of casing and cored a total of 576.3 m with 53.5% recovery, and collected downhole log data from 785.3 to 875.3 m and seismic data through the 10¾ inch casing. At Site U1503, we penetrated 995.1 m, setting 991.5 m of 10¾ inch casing, but no cores were taken. 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At this site, we recovered 180 m of hydrothermally altered brecciated basalts comprising sheet and pillow lavas below deep-marine sediments of Oligocene to late Miocene age. Coring was not performed within the upper 380 m (~Pliocene–Pleistocene) at Site U1502. At Site U1503 on Ridge C, 991.5 m of casing was installed in preparation for the planned deep drilling to ~1800 m, but no coring was performed due to mechanical failures, and the site was abandoned without further activity. Coring at Site U1504 on the OMH ~45 km east of Site U1501 recovered metamorphic schist to gneiss (greenschist facies) below late Eocene (?) carbonate rocks (partly reef debris) and early Miocene to Pleistocene sediments. At Site U1505, we cored to 480.15 m through Pleistocene to late Oligocene mainly carbonaceous ooze followed at depth by early Oligocene to late Eocene siliciclastic sediments. 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The sediments along this transect were originally spot cored more than 50 y ago during Deep Sea Drilling Project Leg 3 (December 1968–January 1969) to help verify the theories of seafloor spreading and plate tectonics. The SAT expeditions targeted six primary sites on 7, 15, 31, 49, and 61 Ma ocean crust that fill critical gaps in our sampling of intact in situ ocean crust with regard to crustal age, spreading rate, and sediment thickness. Drilling these sites was required to investigate the history, duration, and intensity of the low-temperature hydrothermal interactions between the aging ocean crust and the evolving South Atlantic Ocean. This knowledge will improve the quantification of past hydrothermal contributions to global biogeochemical cycles and help develop a predictive understanding of the impacts of variable hydrothermal processes and exchanges. 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During engineering Expeditions 390C and 395E (5 October–5 December 2020 and 6 April–6 June 2021, respectively), a single hole was cored through the sediment cover and into the uppermost rocks of the ocean crust with the advanced piston corer and extended core barrel systems at five of the six primary proposed SAT sites. Reentry systems with casing were then installed either into basement or within 10 m of basement at each of those five sites. Expedition 390 (7 April–7 June 2022) conducted operations at three of the SAT sites, recovering 700 m of core (77% recovery) over 30.3 days of on-site operations. Sediment coring, basement coring, and wireline logging were conducted at two sites on ~61 Ma crust (Sites U1556 and U1557), and sediment coring was completed at the 7 Ma Site U1559. During Expedition 390, more than 1.2 km of sediments was characterized, including 793 m of core collected during Expeditions 390C and 395E at Sites U1556, U1557, and U1559 as well as Expedition 395E Site U1561, which was cored on thinly (<50 m) sedimented ~61 Ma crust. The uppermost ~342 and ~120 m of ~61 Ma ocean crust was cored at Sites U1556 and U1557, respectively. Geophysical wireline logging was achieved at both sites, but the basement hole at Site U1556 was not preserved as a legacy hole because of subsidence of the reentry cone below the seafloor. At Site U1557, the drill bit was deposited on the seafloor prior to downhole logging, leaving Hole U1557D available for future deepening and establishing a legacy borehole for basement hydrothermal and microbiological experiments. Expedition 393 (7 June–7 August 2022) operated at four sites, drilling in 12 holes to complete this initial phase of the SAT. Complete sedimentary sections were collected at Sites U1558, U1583, and U1560 on 49, 31, and 15 Ma crust, respectively, and together with 257.7 m of sediments cored during earlier operations, more than 600 m of sediments was characterized. The uppermost ocean crust was drilled at Sites U1558, U1560, and U1583 with good penetration (~130 to ~204 meters subbasement); however, at the youngest ~7 Ma Site U1559, only ~43 m of basement penetration was achieved in this initial attempt. Geophysical wireline logs were achieved at Sites U1583 and U1560 only. Expeditions 390 and 393 established legacy sites available for future deepening and downhole basement hydrothermal and microbiological experiments at Sites U1557, U1560, and U1559 on 61, 15, and 7 Ma crust, respectively. Highlights of the SAT expeditions include (1) recovering abundant altered glass, hydrothermal veins, complex breccias, and a wide range of alteration halos in the volcanic sequences of the uppermost ocean crust formed at 7–61 Ma, indicating low-temperature hydrothermal processes and exchanges between seawater and basalts across the western flank of the southern Mid-Atlantic Ridge for millions to tens of millions of years; (2) documenting extended redox gradients from both the seafloor and the sediment/basement interface that indicate significant subsurface fluid flow and may support a diversity of microorganisms and metabolisms; and (3) recovering an almost complete stratigraphic record of the Cenozoic (including the Paleocene/Eocene Thermal Maximum and other key climate events) composed of nannofossil oozes with varying amounts of clay indicating the shoaling and deepening of the calcite compensation depth. 
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The sediments along this transect were originally spot cored more than 50 y ago during Deep Sea Drilling Project Leg 3 (December 1968–January 1969) to help verify the theories of seafloor spreading and plate tectonics. The SAT expeditions targeted six primary sites on 7, 15, 31, 49, and 61 Ma ocean crust that fill critical gaps in our sampling of intact in situ ocean crust with regard to crustal age, spreading rate, and sediment thickness. Drilling these sites was required to investigate the history, duration, and intensity of the low-temperature hydrothermal interactions between the aging ocean crust and the evolving South Atlantic Ocean. This knowledge will improve the quantification of past hydrothermal contributions to global biogeochemical cycles and help develop a predictive understanding of the impacts of variable hydrothermal processes and exchanges. Samples from the transect of the previously unexplored sediment- and basalt-hosted deep biosphere beneath the South Atlantic Gyre are essential to refine global biomass estimates and examine microbial ecosystems' responses to variable conditions in a low-energy gyre and aging ocean crust. The transect, located near World Ocean Circulation Experiment Line A10, provides records of carbonate chemistry and deepwater mass properties across the western South Atlantic through key Cenozoic intervals of elevated atmospheric CO2 and rapid climate change. Reconstruction of the history of the deep western boundary current and deepwater formation in the Atlantic basins will yield crucial data to test hypotheses regarding the role of evolving thermohaline circulation patterns in climate change and the effects of tectonic gateways and climate on ocean acidification. During engineering Expeditions 390C and 395E (5 October–5 December 2020 and 6 April–6 June 2021, respectively), a single hole was cored through the sediment cover and into the uppermost rocks of the ocean crust with the advanced piston corer and extended core barrel systems at five of the six primary proposed SAT sites. Reentry systems with casing were then installed either into basement or within 10 m of basement at each of those five sites. Expedition 390 (7 April–7 June 2022) conducted operations at three of the SAT sites, recovering 700 m of core (77% recovery) over 30.3 days of on-site operations. Sediment coring, basement coring, and wireline logging were conducted at two sites on ~61 Ma crust (Sites U1556 and U1557), and sediment coring was completed at the 7 Ma Site U1559. During Expedition 390, more than 1.2 km of sediments was characterized, including 793 m of core collected during Expeditions 390C and 395E at Sites U1556, U1557, and U1559 as well as Expedition 395E Site U1561, which was cored on thinly (<50 m) sedimented ~61 Ma crust. The uppermost ~342 and ~120 m of ~61 Ma ocean crust was cored at Sites U1556 and U1557, respectively. Geophysical wireline logging was achieved at both sites, but the basement hole at Site U1556 was not preserved as a legacy hole because of subsidence of the reentry cone below the seafloor. At Site U1557, the drill bit was deposited on the seafloor prior to downhole logging, leaving Hole U1557D available for future deepening and establishing a legacy borehole for basement hydrothermal and microbiological experiments. Expedition 393 (7 June–7 August 2022) operated at four sites, drilling in 12 holes to complete this initial phase of the SAT. Complete sedimentary sections were collected at Sites U1558, U1583, and U1560 on 49, 31, and 15 Ma crust, respectively, and together with 257.7 m of sediments cored during earlier operations, more than 600 m of sediments was characterized. The uppermost ocean crust was drilled at Sites U1558, U1560, and U1583 with good penetration (~130 to ~204 meters subbasement); however, at the youngest ~7 Ma Site U1559, only ~43 m of basement penetration was achieved in this initial attempt. Geophysical wireline logs were achieved at Sites U1583 and U1560 only. Expeditions 390 and 393 established legacy sites available for future deepening and downhole basement hydrothermal and microbiological experiments at Sites U1557, U1560, and U1559 on 61, 15, and 7 Ma crust, respectively. 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