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Uniaxial tension is a universal material characterization experiment. However, studies have shown that increased formability can be achieved with simultaneous bending and unbending of the material. This so-called continuous bending under tension process is an example of bending stress superposition to a uniaxial tension process. In this research, experiments are conducted on stainless steel 304 to investigate the effects of bending stress superposition on the austenite to martensite phase transformation. Two vortex tubes are mounted to the carriage of the machine and used to decrease the temperature in a localized region of the specimen to evaluate two temperature conditions. The in-situ strain and temperature fields are captured using 3D digital image correlation and infrared cameras. The deformation induced α′ -martensite volume fraction is measured at regular intervals along the deformed gauge length using a Feritscope. The number of cycles that the rollers traverse the gauge length, corresponding to the strain level, is also varied to create five conditions. The deformed specimens revealed heterogeneous martensite transformation along the gauge length due to the non-uniform temperature fields observed for each test condition. Decreasing the temperature and increasing the number of cycles led to the highest amount of phase transformation for this bending-tension superposed process. These results provide insight on how stress superposition can be applied to vary the phase transformation in more complex manufacturing processes, such as incremental forming, which combines bending, tension, and shear deformation.
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Numerical Analysis of SS316L Biaxial Cruciform Specimens Under Proportional Loading Paths
Abstract In this paper, finite element analyses were conducted to investigate the stress and strain states resulting from varying the deformation of stainless steel 316L under biaxial loading. To that end, a biaxial specimen geometry was designed in collaboration with the US National Institute of Standards and Technology (NIST) to achieve large and uniform strain values in the central pocket region. Special care was taken to ensure that the specimen design could be readily manufactured with available resources. Simultaneously, the specimen design criteria required an acceptable strain uniformity in a sufficiently large pocket section to allow for accurate deformation and austenite to martensite phase fraction measurements. This demonstrates the concept of altering the final material properties through stress superposition. Numerical results show that nearly linear curves were observed in the strain path plots. The minimum uniform deformation area for the 4:1 case had a radius of ∼1 mm, which is sufficient for experimental analyses, e.g., digital imaging correlation and electron beam backscatter diffraction. As an application for such heterogeneous materials, patient specific trauma fixation hardware, which are surgically implanted to set broken bones during healing, require high strength in areas where screws are located, i.e., martensite phase, yet low weight elsewhere.
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- Award ID(s):
- 1757371
- PAR ID:
- 10300357
- Date Published:
- Journal Name:
- Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability
- Volume:
- 2
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript1.0
- Conference Paper:
- https://doi.org/10.1115/MSEC2021-59877
