The fabrication of three-dimensional (3D) microscale structures is critical for many applications, including strong and lightweight material development, medical device fabrication, microrobotics, and photonic applications. While 3D microfabrication has seen progress over the past decades, complex multicomponent integration with small or hierarchical feature sizes is still a challenge. In this study, an optical positioning and linking (OPAL) platform based on optical tweezers is used to precisely fabricate 3D microstructures from two types of micron-scale building blocks linked by biochemical interactions. A computer-controlled interface with rapid on-the-fly automated recalibration routines maintains accuracy even after placing many building blocks. OPAL achieves a 60-nm positional accuracy by optimizing the molecular functionalization and laser power. A two-component structure consisting of 448 1-µm building blocks is assembled, representing the largest number of building blocks used to date in 3D optical tweezer microassembly. Although optical tweezers have previously been used for microfabrication, those results were generally restricted to single-material structures composed of a relatively small number of larger-sized building blocks, with little discussion of critical process parameters. It is anticipated that OPAL will enable the assembly, augmentation, and repair of microstructures composed of specialty micro/nanomaterial building blocks to be used in new photonic, microfluidic, and biomedical devices.
Mechanoresponsive, soft, photonic materials with tunable structural coloration represent a class of materials that have potential benefits for a wide range of applications. While many lab‐scale fabrication approaches afford control over the nano‐ and microscale morphology of these materials, upscaling their manufacture remains a challenge. Herein, a scalable fabrication concept is proposed that centers on the modular assembly of color‐changing materials from microscale building blocks. The building blocks consist of hydrogel‐based spherical photonic crystals. They are formed through a water‐in‐oil emulsification of nanoscale colloidal particles suspended in the aqueous phase. Once formed, the photonic crystal microspheres are then assembled into macroscale photonic materials, such as stretchable fibers or sheets. The resulting materials respond to a mechanical deformation with a reversible, dynamic change in color. Fabricated via a scalable, modular‐assembly approach, these mechanoresponsive photonic fibers and sheets, in turn, form a valuable building block for sensing systems or visual communication in healthcare, architecture, and consumer product design.
- Award ID(s):
- 1804241
- NSF-PAR ID:
- 10305211
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Photonics Research
- Volume:
- 3
- Issue:
- 1
- ISSN:
- 2699-9293
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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