Infrared (IR) thermography is a non-contact method of measuring temperature that analyzes the infrared radiation emitted by an object. Properties of polymer composites are heavily influenced by the filler material, filler size, and filler dispersion, and thus thermographic analysis can be a useful tool to determine the curing and filler dispersion. In this study, we investigated the curing mechanisms of polymer composites at the microscale by capturing real-time temperature using an IR Thermal Camera. Silicone polymers with fillers of Graphene, Graphite powder, Graphite flake, and Molybdenum disulfide (MoS2) were subsequently poured into a customized 3D printed mold for thermography. The nanocomposites were microscopically heated with a Nichrome resistance wire, and real-time surface temperatures were measured using different Softwares. This infrared thermal camera divides the target area into 640 × 480 pixels, allowing measurement and analysis of the sample with a resolution of 65 micrometers. Depending on the filler material, the temperature rises to a certain maximum point before curing, and once curing is complete, polymer composites exhibit a rapid temperature change indicating a transition from viscous fluid to solid. MoS2, Polydimethylsiloxane (PDMS) without filler, and PDMS with larger filler are ranked in order of maximum constant temperature. PDMS (without filler) cures in 500s, while PDMS-Graphene and PDMS Graphite Powder cure in about 800s. The curing time for PDMS Graphite flake is slightly longer (950s), while MoS2 is around 520s. Therefore, this technique can indicate the influence of fillers on the curing of composites at the microscale, which is difficult to achieve by conventional methods such as differential scanning calorimetry. This nondestructive, low-cost, fast infrared thermography can be used to analyze the properties of polymer composites with different fillers and dispersion qualities in a variety of applications including precision additive manufacturing and quality control of curable composite inks.
Graphene interacts with electromagnetic waves strongly in a wide range from ultra-violet to far-infrared, making the graphene coating suitable for a variety of applications. In this study, a novel localized rapid heating technique utilizing micro-patterned silicon stampers with carbide-bonded graphene coating, which directly heats up by absorbing mid-infrared light radiation, is implemented in rapid precision optical molding. The graphene network, as a functional coating to obtain thermal energy and improve the anti-adhesion of the mold surface, can heat up the mold surface rapidly (up to 18.16 K/s) and evenly above glass transition temperature over a large area within several seconds. Since the graphene coating was around tens of nanometers (∼45 nm) thick, the rapid precision surface molding process can be shortened into tens of seconds. Furthermore, the thermal response and repeatability of the graphene coated silicon wafer is investigated by repeated thermal cycling. This novel rapid precision surface molding technique is successfully tested to replicate grating structures and periodic patterns from silicon molds to thermoplastic substrates with high accuracy. Compared with conventional methods, this new approach can achieve much higher replication fidelity with a shorter cycle time and lower energy consumption.
more » « less- NSF-PAR ID:
- 10306147
- Publisher / Repository:
- Optical Society of America
- Date Published:
- Journal Name:
- Optics Express
- Volume:
- 29
- Issue:
- 19
- ISSN:
- 1094-4087; OPEXFF
- Page Range / eLocation ID:
- Article No. 30761
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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