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1. A fully automated platform for photoinitiated RAFT polymerization

   https://doi.org/10.1039/d2dd00100d  

   Lee, Jules; Mulay, Prajakatta; Tamasi, Matthew J.; Yeow, Jonathan; Stevens, Molly M.; Gormley, Adam J. (February 2023, Digital Discovery)

   Oxygen tolerant polymerizations including Photoinduced Electron/Energy Transfer-Reversible Addition–Fragmentation Chain-Transfer (PET-RAFT) polymerization allow for high-throughput synthesis of diverse polymer architectures on the benchtop in parallel. Recent developments have further increased throughput using liquid handling robotics to automate reagent handling and dispensing into well plates thus enabling the combinatorial synthesis of large polymer libraries. Although liquid handling robotics can enable automated polymer reagent dispensing in well plates, photoinitiation and reaction monitoring require automation to provide a platform that enables the reliable and robust synthesis of various polymer compositions in high-throughput where polymers with desired molecular weights and low dispersity are obtained. Here, we describe the development of a robotic platform to fully automate PET-RAFT polymerizations and provide individual control of reactions performed in well plates. On our platform, reagents are automatically dispensed in well plates, photoinitiated in individual wells with a custom-designed lightbox until the polymerizations are complete, and monitored online in real-time by tracking fluorescence intensities on a fluorescence plate reader, with well plate transfers between instruments occurring via a robotic arm. We found that this platform enabled robust parallel polymer synthesis of both acrylate and acrylamide homopolymers and copolymers, with high monomer conversions and low dispersity. The successful polymerizations obtained on this platform make it an efficient tool for combinatorial polymer chemistry. In addition, with the inclusion of machine learning protocols to help navigate the polymer space towards specific properties of interest, this robotic platform can ultimately become a self-driving lab that can dispense, synthesize, and monitor large polymer libraries. 

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2. Achieving molecular weight distribution shape control and broad dispersities using RAFT polymerizations

   https://doi.org/10.1039/D1PY00399B  

   Rosenbloom, Stephanie I.; Sifri, Renee J.; Fors, Brett P. (January 2021, Polymer Chemistry)

   null (Ed.)

   Reversible addition–fragmentation chain-transfer (RAFT) polymerizations are one of the most versatile and powerful polymerization techniques for the synthesis of complex macromolecular architectures. While RAFT polymerizations often give polymers with narrow molecular weight distributions (MWDs), commodity plastics often have broad MWDs to give targeted properties and processability. Thus, new methods to precisely control both MWD breadth and shape are essential for fine-tuning polymer properties for next generation materials. Herein, we report a simple method for controlling polymer MWD features in thermally activated radical RAFT and redox activated cationic RAFT polymerizations by means of metered additions of chain transfer agents. 

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3. Open-air green-light-driven ATRP enabled by dual photoredox/copper catalysis

   https://doi.org/10.1039/D2SC04210J  

   Szczepaniak, Grzegorz; Jeong, Jaepil; Kapil, Kriti; Dadashi-Silab, Sajjad; Yerneni, Saigopalakrishna S.; Ratajczyk, Paulina; Lathwal, Sushil; Schild, Dirk J.; Das, Subha R.; Matyjaszewski, Krzysztof (October 2022, Chemical Science)

   Photoinduced atom transfer radical polymerization (photo-ATRP) has risen to the forefront of modern polymer chemistry as a powerful tool giving access to well-defined materials with complex architecture. However, most photo-ATRP systems can only generate radicals under biocidal UV light and are oxygen-sensitive, hindering their practical use in the synthesis of polymer biohybrids. Herein, inspired by the photoinduced electron transfer-reversible addition–fragmentation chain transfer (PET-RAFT) polymerization, we demonstrate a dual photoredox/copper catalysis that allows open-air ATRP under green light irradiation. Eosin Y was used as an organic photoredox catalyst (PC) in combination with a copper complex (X–Cu II /L). The role of PC was to trigger and drive the polymerization, while X–Cu II /L acted as a deactivator, providing a well-controlled polymerization. The excited PC was oxidatively quenched by X–Cu II /L, generating Cu I /L activator and PC˙ + . The ATRP ligand (L) used in excess then reduced the PC˙ + , closing the photocatalytic cycle. The continuous reduction of X–Cu II /L back to Cu I /L by excited PC provided high oxygen tolerance. As a result, a well-controlled and rapid ATRP could proceed even in an open vessel despite continuous oxygen diffusion. This method allowed the synthesis of polymers with narrow molecular weight distributions and controlled molecular weights using Cu catalyst and PC at ppm levels in both aqueous and organic media. A detailed comparison of photo-ATRP with PET-RAFT polymerization revealed the superiority of dual photoredox/copper catalysis under biologically relevant conditions. The kinetic studies and fluorescence measurements indicated that in the absence of the X–Cu II /L complex, green light irradiation caused faster photobleaching of eosin Y, leading to inhibition of PET-RAFT polymerization. Importantly, PET-RAFT polymerizations showed significantly higher dispersity values (1.14 ≤ Đ ≤ 4.01) in contrast to photo-ATRP (1.15 ≤ Đ ≤ 1.22) under identical conditions. 

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4. PET-RAFT Increases Uniformity in Polymer Networks

   https://doi.org/10.1021/acsmacrolett.2c00448  

   Wanasinghe, Shiwanka V.; Sun, Mingkang; Yehl, Kevin; Cuthbert, Julia; Matyjaszewski, Krzysztof; Konkolewicz, Dominik (September 2022, ACS Macro Letters)

   Photoinduced electron/energy transfer (PET)-reversible addition–fragmentation chain transfer polymerization (RAFT) and conventional photoinitiated RAFT were used to synthesize polymer networks. In this study, two different metal catalysts, namely, tris[2-phenylpyridinato-C2,N]iridium(III) (Ir(ppy)3) and zinc tetraphenylporphyrin (ZnTPP), were selected to generate two different catalytic pathways, one with Ir(ppy)3 proceeding through an energy-transfer pathway and one with ZnTPP proceeding through an electron-transfer pathway. These PET-RAFT systems were contrasted against a conventional photoinitated RAFT process. Mechanically robust materials were generated. Using bulk swelling ratios and degradable cross-linkers, the homogeneity of the networks was evaluated. Especially at high primary chain length and cross-link density, the PET-RAFT systems generated more uniform networks than those made by conventional RAFT, with the electron transfer-based ZnTPP giving superior results to those of Ir(ppy)3. The ability to deactivate radicals either by RAFT exchange or reversible coupling in PET RAFT was proposed as the mechanism that gave better control in PET-RAFT systems. 

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5. PET-RAFT to expand the surface-modification chemistry of melt coextruded nanofibers

   https://doi.org/10.1039/D2PY01389D  

   Hochberg, Justin D.; Wirth, David M.; Pokorski, Jonathan K. (February 2023, Polymer Chemistry)

   Polymeric nanofibers have been widely used as scaffolds for tissue engineering, drug delivery, and filtration applications, among many others. A high throughput melt coextrusion technique and post-processing functionalization chemistry was recently developed to fabricate functional fibers with nanoscale dimensions. This manuscript expands upon the development of nanofiber modification chemistry by functionalizing fiber mats using a surface-initiated photo-induced electron transfer reversible addition–fragmentation chain transfer (PET-RAFT) polymerization technique. PET-RAFT allows for the fabrication of chemically diverse nanofiber systems initiated with light, preventing the need for high temperature thermal initiators. This manuscript describes the scope of monomers polymerizable via this technique on the surface of poly ε-caprolactone (PCL) nanofibers. The PET-RAFT modification chemistry is used to introduce block copolymers, provide multiple modifications using an orthogonal RAFT-ATRP system, induce spatial photopatterning and to establish cell-adhesive capabilities. The development of surface-initiated PET-RAFT adds an additional tool to a growing strategy for nanofiber functionalization. 

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