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Abstract In this work, the physical phenomenon of the polydisperse micro-particle entrainment process from density mismatch mixture is investigated with the variation of substrate withdrawal speed. A liquid carrier system (LCS) is prepared by a polymer-based binder and an evaporating solvent. Nickel-based inorganic and spherical particles with a. moderate vol%. of 35% are added to the LCS solution. The cylindrical AISI 1006 mild steel wire substrate is dipped at different withdrawal speed ranging from 0.01 mms-1 to 20 mms-1. The binder vol%. is varied between 6.5% and 10.5%. Once the cylindrical substrate is extracted from the mixture, the surface coverage and the particle size are measured following the image analysis technique. The average particle size, coating thickness and the surface packing coverage by the particles are increasing with the higher withdrawal speed of the substrate. We observed relatively low size of particles (< 10 micrometers) as well as low surface coverage (∼33%) when the withdrawal speed remains at 0.01 mm/s. However, with high withdrawal speed (20 mm/s), we found all sizes of particles present on the substrate with a surface coverage of over 90%. The finding of this research will help to understand the high-volume solid transfer technique and develop a novel manufacturing process.
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Arrested coarsening and large density fluctuations in driven particle mixtures in two dimensions
Abstract Using molecular dynamics simulations, we study a driven, nonadditive binary mixture of spherical particles confined to move in two dimensions and immersed in an explicit solvent consisting of point particles with purely repulsive interactions. We show that, without a drive, the mixture of spherical particles phase separates and coarsens with kinetics consistent with an Ising-like conserved dynamics. Conversely, when the drive is applied, the coarsening is arrested and the system develops large density fluctuations. We show that the drive creates domains of a characteristic size which decreases with an increasing force. Furthermore, we find that these domains are anisotropic and can be oriented either parallel or perpendicular to the drive direction. Finally, we connect our findings to existing theories of strongly-driven systems, pointing out the importance of introducing the explicit solvent particles to break the Galilean invariance of the system.
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- Award ID(s):
- 2219289
- PAR ID:
- 10401187
- Publisher / Repository:
- IOP Publishing
- Date Published:
- Journal Name:
- New Journal of Physics
- Volume:
- 25
- Issue:
- 3
- ISSN:
- 1367-2630
- Page Range / eLocation ID:
- Article No. 033006
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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