An official website of the United States government
Abstract Developing high performance nonprecious metal‐based electrocatalysts has become a critical first step towards commercial applications of metal‐air batteries. Herein, nanocomposites based on Co/Co2P nanoparticles encapsulated within hierarchically porous N, P, S co‐doped carbon are prepared by controlled pyrolysis of zeolitic imidazolate frameworks (ZIF‐67) and poly(cyclotriphosphazene‐co‐4,4’‐sulfonyldiphenol) (PZS). The resulting Co/Co2P@NPSC nanocomposites exhibit apparent oxygen reduction reaction (ORR) and evolution reaction (OER) catalytic performance, and are used as the reversible oxygen catalyst for zinc‐air batteries (ZABs). Density functional theory (DFT) calculations exhibit that Co2P could provide active sites for the ORR and promote the conversion between the adsorbed intermediates, and porous N,P,S co‐doped carbon with Co2P nanoparticles also improves the exposure of actives sites and endows charge transport. Liquid‐state ZABs with Co/Co2P@NPSC as the cathode catalysts demonstrate the greater power density of 198.1 mW cm−2and a long cycling life of 50 h at 10 mA cm−2, likely due to the encapsulation of Co/Co2P nanoparticles by the carbon shell. Solid‐state ZABs also display a remarkable performance with a high peak power density of 74.3 mW cm−2. Therefore, this study indicates the meaning of the design and engineering of hierarchical porous carbon nanomaterial as electrocatalyst for rechargeable metal‐air batteries.
more »
« less
Developing Superior Hydrophobic 3D Hierarchical Electrocatalysts Embedding Abundant Catalytic Species for High Power Density Zn–Air Battery
Abstract It is essential but still challenging to design and construct inexpensive, highly active bifunctional oxygen electrocatalysts for the development of high power density zinc–air batteries (ZABs). Herein, a CoFe‐S@3D‐S‐NCNT electrocatalyst with a 3D hierarchical structure of carbon nanotubes growing on leaf‐like carbon microplates is designed and prepared through chemical vapour deposition pyrolysis of CoFe‐MOF and subsequent hydrothermal sulfurization. Its 3D hierarchical structure shows excellent hydrophobicity, which facilitates the diffusion of oxygen and thus accelerates the oxygen reduction reaction (ORR) kinetic process. Alloying and sulfurization strategies obviously enrich the catalytic species in the catalyst, including cobalt or cobalt ferroalloy sulfides, their heterojunction, core–shell structure, and S, N‐doped carbon, which simultaneously improve the ORR/OER catalytic activity with a small potential gap (ΔE = 0.71 V). Benefiting from these characteristics, the corresponding liquid ZABs show high peak power density (223 mW cm−2), superior specific capacity (815 mA h gZn−1), and excellent stability at 5 mA cm−2for ≈900 h. The quasi‐solid‐state ZABs also exhibit a very high peak power density of 490 mW cm−2and an excellent voltage round‐trip efficiency of more than 64%. This work highlights that simultaneous composition optimization and microstructure design of catalysts can effectively improve the performance of ZABs.
more »
« less
- Award ID(s):
- 2211824
- PAR ID:
- 10411081
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Small
- Volume:
- 19
- Issue:
- 18
- ISSN:
- 1613-6810
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Recently, considerable attention has been paid to the stabilization of atomic platinum (Pt) catalysts on desirable supports in order to reduce Pt consumption, improve the catalyst stability, and thereafter enhance the catalyst performance in renewable energy devices such as fuel cells and zinc-air batteries (ZABs). Herein, we rationally designed a novel strategy to stabilize atomic Pt catalysts in alloyed platinum cobalt (PtCo) nanosheets with trapped interstitial fluorine (SA-PtCoF) for ZABs. The trapped interstitial F atoms in the PtCoF matrix induce lattice distortion resulting in weakening of the Pt–Co bond, which is the driving force to form atomic Pt. As a result, the onset potentials of SA-PtCoF are 0.95 V and 1.50 V for the oxygen reduction and evolution reactions (ORR and OER), respectively, superior to commercial Pt/C@RuO 2 . When used in ZABs, the designed SA-PtCoF can afford a peak power density of 125 mW cm −2 with a specific capacity of 808 mA h g Zn −1 and excellent cyclability over 240 h, surpassing the state-of-the-art catalysts.more » « less
-
Doping-modulated strain control of bifunctional electrocatalysis for rechargeable zinc–air batteriesnull (Ed.)Changes in the local atomic arrangement in a crystal caused by lattice-mismatch-induced strain can efficiently regulate the performance of electrocatalysts for zinc–air batteries (ZABs) in many manners, mainly due to modulated electronic structure configurations that affect the adsorption energies for oxygen-intermediates formed during oxygen reduction and evolution reactions (ORR and OER). However, the application of strain engineering in electrocatalysis has been limited by the strain relaxation caused by structural instability such as dissolution and destruction, leading to insufficient durability towards the ORR/OER. Herein, we propose a doping strategy to modulate the phase transition and formation of self-supported cobalt fluoride–sulfide (CoFS) nanoporous films using a low amount of copper (Cu) as a dopant. This well-defined Cu–CoFS heterostructure overcomes the obstacle of structural instability. Our study of the proposed Cu–CoFS also helps establish the structure–property relationship of strained electrocatalysts by unraveling the role of local strain in regulating the electronic structure of the catalyst. As a proof-of-concept, the Cu–CoFS electrocatalyst with doping-modulated strain exhibited superior onset potentials of 0.91 V and 1.49 V for the ORR and OER, respectively, surpassing commercial Pt/C@RuO 2 and benchmarking non-platinum group metal (non-PGM) catalysts. ZABs with the Cu–CoFS catalyst delivered excellent charge/discharge cycling performance with an extremely low voltage gap of 0.5 V at a current density of 10 mA cm −2 and successively 0.93 V at a high current density of 100 mA cm −2 and afforded an outstanding peak power density of 255 mW cm −2 .more » « less
-
null (Ed.)Iron single atom catalysts have emerged as one of the most active electrocatalysts towards the oxygen reduction reaction (ORR), but the unsatisfactory durability and limited activity for the oxygen evolution reaction (OER) has hampered their commercial applications in rechargeable metal–air batteries. By contrast, cobalt-based catalysts are known to afford excellent ORR stability and OER activity, due to the weak Fenton reaction and low OER Gibbs free energy. Herein, a bimetal hydrogel template is used to prepare carbon aerogels containing Fe–Co bimetal sites (NCAG/Fe–Co) as bifunctional electrocatalysts towards both ORR and OER, with enhanced activity and stability, as compared to the monometal counterparts. High-resolution transmission electron microscopy, elemental mapping and X-ray photoelectron spectroscopy measurements demonstrate homogeneous distributions of the metal centers within defected carbon lattices by coordination to nitrogen dopants. X-ray absorption spectroscopic measurements, in combination with other results, suggest the formation of FeN 3 and CoN 3 moieties on mutually orthogonal planes with a direct Fe–Co bonding interaction. Electrochemical measurements show that NCAG/Fe–Co delivers a small ORR/OER potential gap of only 0.64 V at the current density of 10 mA cm −2 , 60 mV lower than that (0.70 V) with commercial Pt/C and RuO 2 catalysts. When applied in a flexible Zn–air battery, the dual-metal NCAG/Fe–Co catalyst also shows a remarkable performance, with a high open-circuit voltage of 1.47 V, a maximum power density of 117 mW cm −2 , as well as good rechargeability and flexibility. Results from this study may offer an ingenious protocol in the design and engineering of highly efficient and durable bifunctional electrocatalysts based on dual metal-doped carbons.more » « less
-
Abstract Increasing catalytic activity and durability of atomically dispersed metal–nitrogen–carbon (M–N–C) catalysts for the oxygen reduction reaction (ORR) cathode in proton‐exchange‐membrane fuel cells remains a grand challenge. Here, a high‐power and durable Co–N–C nanofiber catalyst synthesized through electrospinning cobalt‐doped zeolitic imidazolate frameworks into selected polyacrylonitrile and poly(vinylpyrrolidone) polymers is reported. The distinct porous fibrous morphology and hierarchical structures play a vital role in boosting electrode performance by exposing more accessible active sites, providing facile electron conductivity, and facilitating the mass transport of reactant. The enhanced intrinsic activity is attributed to the extra graphitic N dopants surrounding the CoN4moieties. The highly graphitized carbon matrix in the catalyst is beneficial for enhancing the carbon corrosion resistance, thereby promoting catalyst stability. The unique nanoscale X‐ray computed tomography verifies the well‐distributed ionomer coverage throughout the fibrous carbon network in the catalyst. The membrane electrode assembly achieves a power density of 0.40 W cm−2in a practical H2/air cell (1.0 bar) and demonstrates significantly enhanced durability under accelerated stability tests. The combination of the intrinsic activity and stability of single Co sites, along with unique catalyst architecture, provide new insight into designing efficient PGM‐free electrodes with improved performance and durability.more » « less
