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Understanding the nucleation and growth mechanisms of highentropy alloy (HEA) nanoparticles is crucial for developing functional nanocrystals with tailored properties. This study investigates the thermal decomposition of mixed metal salt precursors (Fe, Ni, Pt, Ir, Ru) on reduced graphene oxide (rGO) using in situ transmission electron microscopy (TEM) when heated to 1000 °C at both slow (20 °C min−1) and fast (103 °C s−1) heating/cooling rates. Slow heating to 1000 °C revealed the following: (1) The nanoparticles' nucleation occurred through multistage decomposition at lower temperatures (250−300 °C) than single metal salt precursors (300−450 °C). (2) Pt-dominant nanocrystals autocatalytically reduced other elements, leading to the formation of multimetallic FeNiPtIrRu nanoparticles. (3) At 1000 °C, the nanoparticles were single-phase with noble metals enriched compared to transition metals. (4) Slow cooling induced structural heterogeneity and phase segregation due to element diffusion and thermodynamic miscibility. (5) Adding polyvinylpyrrolidone (PVP) suppressed segregation, promoting HEA nanoparticle formation even during slow cooling by limiting atomic diffusion. Under fast heating/cooling, nanoparticles formed as a solid solution of fcc HEA, indicating kinetic control and limited atomic diffusion. The density function theory (DFT) calculations illustrate that the simultaneous presence of metal elements on rGO, as expected by the fast heating process, favors the formation of an fcc HEA structure, with strong interactions between HEA nanoparticles and rGO enhancing stability. This study provides insights into how heating rates and additives like PVP can control phase composition, chemical homogeneity, and stability, enabling the rational design of complex nanomaterials for catalytic, energy, and functional applications.
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In Situ Thermolysis of a Ni Salt on Amorphous Carbon and Graphene Oxide Substrates
Understanding the thermal decomposition of metal salt precursors on carbon structures is essential for the controlled synthesis of metal-decorated carbon nanomaterials. Here, the thermolysis of a Ni precursor salt, NiCl2·6H2O, on amorphous carbon (a-C) and graphene oxide (GO) substrates is explored using in situ transmission electron microscopy. Thermal decomposition of NiCl2·6H2O on GO occurs at higher temperatures and slower kinetics than on a-C substrate. This is correlated to a higher activation barrier for Cl2 removal calculated by the density functional theory, strong Ni-GO interaction, high-density oxygen functional groups, defects, and weak van der Waals using GO substrate. The thermolysis of NiCl2·6H2O proceeds via multistep decomposition stages into the formation of Ni nanoparticles with significant differences in their size and distribution depending on the substrate. Using GO substrates leads to nanoparticles with 500% smaller average sizes and higher thermal stability than a-C substrate. Ni nanoparticles showcase the fcc crystal structure, and no size effect on the stability of the crystal structure is observed. These findings demonstrate the significant role of carbon substrate on nanoparticle formation and growth during the thermolysis of carbon–metal heterostructures. This opens new venues to engineer stable, supported catalysts and new carbon-based sensors and filtering devices.
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- PAR ID:
- 10413186
- Date Published:
- Journal Name:
- Advanced Functional Materials
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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- Free Publicly Accessible Full Text
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Accepted Manuscript
- Journal Article:
- https://doi.org/10.1002/adfm.202213747
