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Abstract The transition towards designs which co-package electronic and photonic die together in data center switch packages has created a scaling path to Petabyte per second (Pbps) input/output (I/O) in such systems. In a co-packaged design, the scaling of bandwidth, cost, and energy will be governed by the number of optical I/O channels and the data rate per channel. While optical communication provide an opportunity to exploit wavelength division multiplexing (WDM) to scale data rate, the limited 127 µm pitch of V-groove based single mode fiber arrays and the use of active alignment and bonding for their packaging present challenges to scaling the number of optical channels. Flip-chip optical couplers which allow for low loss, broadband operation and automated passive assembly represent a solution for continued scaling. In this paper, we propose a novel scheme to vertically couple between silicon based waveguides on separate chips using graded index (GRIN) couplers in combination with an evanescent coupler. Simulation results using a 3D Finite-Difference Time-Domain (FDTD) solver are presented, demonstrating coupling losses as low as 0.35 dB for a chip-to-chip gap of 11 µm; 1-dB vertical and lateral alignment tolerances of approximately 2.45 µm and ± 2.66 µm, respectively; and a possible 1-dB bandwidth of greater than 1500 nm. These results demonstrate the potential of our coupler as a universal interface in future co-packaged optics systems.
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Fiber array to chip attach using laser fusion splicing for low loss
With the ever-increasing need for higher data rates, datacom and telecom industries are now migrating to silicon photonics to achieve higher data rates with reduced manufacturing costs. However, the optical packaging of integrated photonic devices with multiple I/O ports remains a slow and expensive process. We introduce an optical packaging technique to attach fiber arrays to a photonic chip in a single shot using CO2laser fusion splicing. We show a minimum coupling loss of 1.1 dB, 1.5 dB, and 1.4 dB per-facet for 2, 4, and 8-fiber arrays (respectively) fused to the oxide mode converters using a single shot from the CO2laser.
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- Award ID(s):
- 2140871
- PAR ID:
- 10422155
- Publisher / Repository:
- Optical Society of America
- Date Published:
- Journal Name:
- Optics Express
- Volume:
- 31
- Issue:
- 13
- ISSN:
- 1094-4087; OPEXFF
- Format(s):
- Medium: X Size: Article No. 21863
- Size(s):
- Article No. 21863
- Sponsoring Org:
- National Science Foundation
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