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Abstract Methane pyrolysis is an emerging technology to produce lower-carbon intensity hydrogen at scale, as long as the co-produced solid carbon is permanently captured. Partially replacing Portland cement with pyrolytic carbon would allow the sequestration at a scale that matches the needs of the H 2 industry. Our results suggest that compressive strength, the most critical mechanical property, of blended cement could even be improved while the cement manufacture, which contributes to ~ 9% global anthropogenic CO 2 emissions, can be decarbonized. A CO 2 abatement up to 10% of cement production could be achieved with the inclusion of selected carbon morphologies, without the need of significant capital investment and radical modification of current production processes. The use of solid carbon could have a higher CO 2 abatement potential than the incorporation of conventional industrial wastes used in concrete at the same replacement level. With this approach, the concrete industry could become an enabler for manufacturing a lower-carbon intensity hydrogen in a win–win solution. Impact Methane pyrolysis is an up-scalable technology that produces hydrogen as a lower carbon-intensity energy carrier and industrial feedstock. This technology can attract more investment for lower-carbon intensity hydrogen if co-produced solid carbon (potentially hundreds of million tons per year) has value-added applications. The solid carbon can be permanently stored in concrete, the second most used commodity worldwide. To understand the feasibility of this carbon storage strategy, up to 10 wt% of Portland cement is replaced with disk-like or fibrillar carbon in our study. The incorporation of 5% and 10% fibrillar carbons increase the compressive strength of the cement-based materials by at least 20% and 16%, respectively, while disk-like carbons have little beneficial effects on the compressive strength. Our life-cycle assessment in climate change category results suggest that the 10% cement replacement with the solid carbon can lower ~10% of greenhouse gas emissions of cement production, which is currently the second-largest industrial emitter in the world. The use of solid carbon in concrete can supplement the enormous demand for cement substitute for low-carbon concrete and lower the cost of the low-carbon hydrogen production. This massively available low-cost solid carbon would create numerous new opportunities in concrete research and the industrial applications.
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Cement substitution with secondary materials can reduce annual global CO2 emissions by up to 1.3 gigatons
Abstract Population and development megatrends will drive growth in cement production, which is already one of the most challenging-to-mitigate sources of CO 2 emissions. However, availabilities of conventional secondary cementitious materials (CMs) like fly ash are declining. Here, we present detailed generation rates of secondary CMs worldwide between 2002 and 2018, showing the potential for 3.5 Gt to be generated in 2018. Maximal substitution of Portland cement clinker with these materials could have avoided up to 1.3 Gt CO 2 -eq. emissions (~44% of cement production and ~2.8% of anthropogenic CO 2 -eq. emissions) in 2018. We also show that nearly all of the highest cement producing nations can locally generate and use secondary CMs to substitute up to 50% domestic Portland cement clinker, with many countries able to potentially substitute 100% Portland cement clinker. Our results highlight the importance of pursuing regionally optimized CM mix designs and systemic approaches to decarbonizing the global CMs cycle.
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- Award ID(s):
- 2033966
- PAR ID:
- 10423292
- Date Published:
- Journal Name:
- Nature Communications
- Volume:
- 13
- Issue:
- 1
- ISSN:
- 2041-1723
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Growing urban populations and deteriorating infrastructure are driving unprecedented demands for concrete, a material for which there is no alternative that can meet its functional capacity. The production of concrete, more particularly the hydraulic cement that glues the material together, is one of the world’s largest sources of greenhouse gas (GHG) emissions. While this is a well-studied source of emissions, the consequences of efficient structural design decisions on mitigating these emissions are not yet well known. Here, we show that a combination of manufacturing and engineering decisions have the potential to reduce over 76% of the GHG emissions from cement and concrete production, equivalent to 3.6 Gt CO2-eq lower emissions in 2100. The studied methods similarly result in more efficient utilization of resources by lowering cement demand by up to 65%, leading to an expected reduction in all other environmental burdens. These findings show that the flexibility within current concrete design approaches can contribute to climate mitigation without requiring heavy capital investment in alternative manufacturing methods or alternative materials.more » « less
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Amziane, S; Merta, I; Page, J. (Ed.)Portland cement is one of the most used materials on earth. Its annual production is responsible for approximately 7% of global carbon dioxide (CO2) emissions. These emissions are primarily associated with (1) the burning of fossil fuels to heat cement kilns and (2) the release of CO2 during limestone calcination. One proposed strategy for CO2 reduction includes the use of functional limestone fillers, which reduce the amount of portland cement in concrete without compromising strength. This study investigated the effect of using renewable, CO2-storing, biogenic CaCO3 produced by E. huxleyi as limestone filler in portland limestone cements (PLCs). Biogenic CaCO3 was used to synthesize PLCs with 0, 5, 15, and 35% limestone replacement of portland cement. The results substantiate that the particle sizes of the biogenic CaCO3 were significantly smaller and the surface areas significantly larger than that of reagent grade CaCO3. X-ray diffraction indicated no differences in mineralogy between reagent-grade and biogenic CaCO3. The use of biogenic CaCO3 as a limestone filler led to (i) increased water demand at the higher replacements, which was countered by using a superplasticizer, and (ii) enhanced nucleation during cement hydration, as measured by isothermal conduction calorimetry. The 7-day compressive strengths of the PLC pastes were measured using mechanical testing. Enhanced nucleation effects were observed for PLC samples containing biogenic CaCO3. 7-day compressive strength of the PLCs produced using biogenic CaCO3 were also enhanced compared to PLCs produced using reagent-grade CaCO3 due to the nucleation effect. This study illustrates an opportunity for using CO2-storing, biogenic CaCO3 to enhance mechanical properties and CO2 storage in PLCs containing biologically architected CaCO3.more » « less
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- Free Publicly Accessible Full Text
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Accepted Manuscript
- Journal Article:
- https://doi.org/10.1038/s41467-022-33289-7
