Untethered stimuli‐responsive soft materials with programmed sequential self‐folding are of great interest due to their ability to achieve task‐specific shape transformation with complex final configuration. Here, reversible and sequential self‐folding soft actuators are demonstrated by utilizing a temperature‐responsive nanocomposite hydrogel with different folding speeds but the same chemical composition. By varying the UV light intensity during the photo‐crosslinking of the nanocomposite hydrogel, different types of microstructures can be realized via phase separation mechanisms, which allow to control the folding speeds. The self‐folding structures are fabricated by integrating two dissimilar materials (i.e., a nanocomposite hydrogel and an elastomer) into hinge‐based bilayer structures via extrusion‐based 3D printing. It has been demonstrated that the folding kinetics can be accelerated by more than one order of magnitude due to the phase‐separated microstructure formed by the relatively weaker UV intensity (≈10 mW cm‐2) compared to the one formed by stronger UV intensity (≈100 mW cm‐2). 3D structures with sequential self‐folding capabilities are realized by prescribing actuation speeds and folding angles to specific hinges of the nanocomposite hydrogel. Sequential folding box and self‐locking latch structures are fabricated to demonstrate the ability to capture and hold objects underwater.
Flat, organic microstructures that can self‐fold into 3D microstructures are promising for tissue regeneration, for being capable of distributing living cells in 3D while forming highly complex, biomimetic architectures to assist cells in performing regeneration. However, the design of self‐folding microstructures is difficult due to a lack of understanding of the underlying formation mechanisms. This study helps bridge this gap by deciphering the dynamics of the self‐folding using a mass‐spring model. This numerical study reveals that self‐folding procedure is multi‐modal, which can become random and unpredictable by involving the interplays between internal stresses, external stimulation, imperfection, and self‐hindrance of the folding body. To verify the numerical results, bilayered, hydrogel‐based micropatterns capable of self‐folding are fabricated using inkjet‐printing and tested. The experimental and numerical results are consistent with each other. The above knowledge is applied to designing and fabricating self‐folding microstructures for tissue‐engineering, which successfully creates 3D, cell‐scaled, and biomimetic microstructures, such as microtubes, branched microtubes, and hollow spheres. Embedded in self‐folded microtubes, human mesenchymal stem cells proliferate and form linear cell‐organization mimicking the cell morphology in muscles and tendons. The above knowledge and study platforms can greatly contribute to the research on self‐folding microstructures and applications to tissue regeneration.
more » « less- PAR ID:
- 10454544
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Functional Materials
- Volume:
- 30
- Issue:
- 39
- ISSN:
- 1616-301X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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Abstract Self‐folding broadly refers to the assembly of 3D structures by bending, curving, and folding without the need for manual or mechanized intervention. Self‐folding is scientifically interesting because self‐folded structures, from plant leaves to gut villi to cerebral gyri, abound in nature. From an engineering perspective, self‐folding of sub‐millimeter‐sized structures addresses major hurdles in nano‐ and micro‐manufacturing. This review focuses on self‐folding using surface tension or capillary forces derived from the minimization of liquid interfacial area. Due to favorable downscaling with length, at small scales capillary forces become extremely large relative to forces that scale with volume, such as gravity or inertia, and to forces that scale with area, such as elasticity. The major demonstrated classes of capillary force assisted self‐folding are discussed. These classes include the use of rigid or soft and micro‐ or nano‐patterned precursors that are assembled using a variety of liquids such as water, molten polymers, and liquid metals. The authors outline the underlying physics and highlight important design considerations that maximize rigidity, strength, and yield of the assembled structures. They also discuss applications of capillary self‐folding structures in engineering and medicine. Finally, the authors conclude by summarizing standing challenges and describing future trends.
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Abstract As the most versatile and promising cell source, stem cells have been studied in regenerative medicine for two decades. Currently available culturing techniques utilize a 2D or 3D microenvironment for supporting the growth and proliferation of stem cells. However, these culture systems fail to fully reflect the supportive biological environment in which stem cells reside in vivo, which contain dynamic biophysical growth cues. Herein, a 4D programmable culture substrate with a self‐morphing capability is presented as a means to enhance dynamic cell growth and induce differentiation of stem cells. To function as a model system, a 4D neural culture substrate is fabricated using a combination of printing and imprinting techniques keyed to the different biological features of neural stem cells (NSCs) at different differentiation stages. Results show the 4D culture substrate demonstrates a time‐dependent self‐morphing process that plays an essential role in regulating NSC behaviors in a spatiotemporal manner and enhances neural differentiation of NSCs along with significant axonal alignment. This study of a customized, dynamic substrate revolutionizes current stem cell therapies, and can further have a far‐reaching impact on improving tissue regeneration and mimicking specific disease progression, as well as other impacts on materials and life science research.
