The thermal properties of epoxy‐based binary composites comprised of graphene and copper nanoparticles are reported. It is found that the “synergistic” filler effect, revealed as a strong enhancement of the thermal conductivity of composites with the size‐dissimilar fillers, has a well‐defined filler loading threshold. The thermal conductivity of composites with a moderate graphene concentration of
It is demonstrated that the addition of nanoparticles can decrease the viscosity of an entangled polymer matrix (plasticization). While there has been considerable effort in understanding the role of bare nanoparticles on viscosity, the corresponding study on grafted particles is nascent. Two nanometer radius zirconia fillers with a bimodal population of grafted PDMS is used. Two fillers are considered: one has grafted chains with a molecular weight, Mg, less than the entanglement M, Mg < Me(ZrO21k 10k), and the other filler has grafted chains M > Mc(the critical Me) (ZrO21k 36k). The ZrO21k 10k composites exhibit plasticization for large matrix molecular weight Mm. The ZrO21k 36k composites, in contrast, have Einstein‐like behavior. The plasticization effects are either due to: the small filler size relative to the tube diameter or an increase in chain mobility at the interface due to autophobic dewetting.
more » « less- PAR ID:
- 10461145
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Macromolecular Chemistry and Physics
- Volume:
- 220
- Issue:
- 7
- ISSN:
- 1022-1352
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
Abstract fg = 15 wt% exhibits an abrupt increase as the loading of copper nanoparticles approachesf Cu≈ 40 wt%, followed by saturation. The effect is attributed to intercalation of spherical copper nanoparticles between the large graphene flakes, resulting in formation of the highly thermally conductive percolation network. In contrast, in composites with a high graphene concentration,fg = 40 wt%, the thermal conductivity increases linearly with addition of copper nanoparticles. A thermal conductivity of 13.5 ± 1.6 Wm−1K−1is achieved in composites with binary fillers offg = 40 wt% andf Cu= 35 wt%. It has also been demonstrated that the thermal percolation can occur prior to electrical percolation even in composites with electrically conductive fillers. The obtained results shed light on the interaction between graphene fillers and copper nanoparticles in the composites and demonstrate potential of such hybrid epoxy composites for practical applications in thermal interface materials and adhesives. -
Utilizing metal–organic frameworks (MOFs) as reinforcing fillers for polymer composites is a promising strategy because of the low density, high specific modulus, and tunable aspect ratio (AR). However, it has not been demonstrated for the MOF-reinforced polymer composite using MOFs with high AR and polymer-grafted surface, both of which are extremely important factors for efficient load transfer and favorable particle–matrix interaction. To this end, we designed an MOF–polymer composite system using high AR MOF PCN-222 as the mechanical reinforcer. Moreover, we developed a synthetic route to graft poly(methyl methacrylate) (PMMA) from the surface of PCN-222 through surface-initiated atomic transfer radical polymerization (SI-ATRP). The successful growth of PMMA on the surface of PCN-222 was confirmed via proton nuclear magnetic resonance and infrared spectroscopy. Through thermogravimetric analysis, the grafting density was found to be 0.18 chains/nm2. The grafted polymer molecular weight was controlled ranging from 50.3 to 158 kDa as suggested by size exclusion chromatography. Finally, we fabricated MOF–polymer composite films by the doctor-blading technique and measured the mechanical properties through the tension mode of dynamic mechanical analysis. We found that the mechanical properties of the composites were improved with increasing grafted PMMA molecular weight. The maximum reinforcement, a 114% increase in Young’s modulus at 0.5 wt % MOF loading in comparison to pristine PMMA films, was achieved when the grafted molecular weight was higher than the matrix molecular weight, which was in good agreement with previous literature. Moreover, our composite presents the highest reinforcement measured via Young’s modulus at low weight loading among MOF-reinforced polymer composites due to the high MOF AR and enhanced interface. Our approach offers great potential for lightweight mechanical reinforcement with high AR MOFs and a generalizable grafting-from strategy for porphyrin-based MOFs.more » « less
-
Abstract Poly(lactic acid) (PLA) is a commercially available bio‐based polymer that is a potential alternative to many commodity petrochemical‐based polymers. However, PLA's thermomechanical properties limit its use in many applications. Incorporating polymer‐grafted cellulose nanocrystals (CNCs) is one potential route to improving these mechanical properties. One key challenge in using these polymer‐grafted nanoparticles is to understand which variables associated with polymer grafting are most important for improving composite properties. In this work, poly(ethylene glycol)‐grafted CNCs are used to study the effects of polymer grafting density and molecular weight on the properties of PLA composites. All CNC nanofillers are found to reinforce PLA above the glass transition temperature, but non‐grafted CNCs and CNCs grafted with short PEG chains (<2 kg mol−1) are found to cause significant embrittlement, generally resulting in less than 3% elongation‐at‐break. By grafting higher molecular weight PEG (10 kg mol−1) onto the CNCs at a grafting density where the polymer chains are predicted to be in the semi‐dilute polymer brush conformation (~0.1 chains nm−2), embrittlement can be avoided.
-
A coarse-grained model has been built to study the effect of the interfacial interaction between spherical filler particles and polymer on the mechanical properties of polymer nanocomposites. The polymer is modeled as bead-spring chains, and nano-fillers grafted with coupling agent are embedded into the polymer matrix. The potential parameters for polymer and filler are optimized to maximally match styrene-butadiene rubber reinforced with silica particles. The results indicated that, to play a noticeable role in mechanical reinforcement, a critical value exists for the grafting density of the filler–polymer coupling agent. After reaching the critical value, the increase of grafting density can substantially enhance mechanical properties. It is also observed that the increase of grafting density does not necessarily increase the amount of independent polymer chains connected to fillers. Instead, a significant amount of increased grafting sites serve to further strengthen already connected polymer and filler, indicating that mechanical reinforcement can occur through the locally strengthened confinement at the filler–polymer interface. These understandings based on microstructure visualization shed light on the development of new filler polymer interfaces with better mechanical properties.more » « less
-
Cellulose nanocrystal (CNC)-reinforced composites are gaining commercial attention on account of their high strength and sustainable sourcing. Grafting polymers to the CNCs in these composites has the potential to improve their properties, but current solution-based synthesis methods limit their production at scale. Utilizing dynamic hindered urea chemistry, a new method for the melt-functionalization of cellulose nanocrystals has been developed. This method does not require toxic solvents during the grafting step and can achieve grafting densities competitive with state-of-the-art solution-based grafting methods. Using cotton-sourced, TEMPO-oxidized CNCs, multiple molecular weights of poly(ethylene glycol) (PEG) as well as dodecane, polycaprolactone, and poly(butyl acrylate) were grafted to the CNC surface. With PEG-grafted nanoparticles, grafting densities of 0.47 chains nm−2 and 0.10 chains nm−2 were achieved with 2000 and 10,000 g mol−1 polymer chains respectively, both of which represent significant improvements over previous reports for solution-based PEG grafting onto CNCs.more » « less