Polymer blend compatibilization is an attractive solution for mechanical recycling of mixed plastic waste because it can result in tough blends. In this work, hydroxy-telechelic polyethylene (HOPEOH) reactive additives were used to compatibilize blends of polyethylene terephthalate (PET) and linear low-density polyethylene (LLDPE). HOPEOH additives were synthesized with molar masses of 1–20 kg/mol by ring-opening metathesis polymerization of cyclooctene followed by catalytic hydrogenation. Melt-compounded blends containing 0.5 wt % HOPEOH displayed reduced dispersed phase LLDPE particle sizes with ductilities comparable to virgin PET and almost seven times greater than neat blends, regardless of additive molar mass. In contrast, analogous blends containing monohydroxy PE additives of comparable molar masses did not result in compatibilization even at 2 wt % loading. The results strongly suggest that both hydroxy ends of HOPEOH undergo transesterification reactions during melt mixing with PET to form predominantly PET–PE–PET triblock copolymers at the interface of the dispersed and matrix phases. We hypothesize that the triblock copolymer compatibilizers localized at the interface form trapped entanglements of the PE midblocks with nearby LLDPE homopolymer chains by a hook-and-clasp mechanism. Finally, HOPEOH compounds were able to efficiently compatibilize blends derived solely from postconsumer PET and PE bottles and film, suggesting their industrial applicability.
more »
« less
This content will become publicly available on August 22, 2024
Threading-the-Needle: Compatibilization of HDPE/ i PP blends with butadiene-derived polyolefin block copolymers
Management of the plastic industry is a momentous challenge, one that pits enormous societal benefits against an accumulating reservoir of nearly indestructible waste. A promising strategy for recycling polyethylene (PE) and isotactic polypropylene ( i PP), constituting roughly half the plastic produced annually worldwide, is melt blending for reformulation into useful products. Unfortunately, such blends are generally brittle and useless due to phase separation and mechanically weak domain interfaces. Recent studies have shown that addition of small amounts of semicrystalline PE- i PP block copolymers (ca. 1 wt%) to mixtures of these polyolefins results in ductility comparable to the pure materials. However, current methods for producing such additives rely on expensive reagents, prohibitively impacting the cost of recycling these inexpensive commodity plastics. Here, we describe an alternative strategy that exploits anionic polymerization of butadiene into block copolymers, with subsequent catalytic hydrogenation, yielding E and X blocks that are individually melt miscible with PE and i PP, where E and X are poly(ethylene- ran -ethylethylene) random copolymers with 6 wt% and 90 wt% ethylethylene repeat units, respectively. Cooling melt blended mixtures of PE and i PP containing 1 wt% of the triblock copolymer EXE of appropriate molecular weight, results in mechanical properties competitive with the component plastics. Blend toughness is obtained through interfacial topological entanglements of the amorphous X polymer and semicrystalline i PP, along with anchoring of the E blocks through cocrystallization with the PE homopolymer. Significantly, EXE can be inexpensively produced using currently practiced industrial scale polymerization methods, offering a practical approach to recycling the world’s top two plastics.
more »
« less
- Award ID(s):
- 1413862
- NSF-PAR ID:
- 10462340
- Date Published:
- Journal Name:
- Proceedings of the National Academy of Sciences
- Volume:
- 120
- Issue:
- 34
- ISSN:
- 0027-8424
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
null (Ed.)Plastic production continually increases its share of global oil consumption. Thermoplastic elastomers (TPEs) are a necessary component of many industries, from automotive and construction to healthcare and medical devices. To reduce the environmental burden of TPE production on the world, we developed two new ABA triblock copolymers synthesized through cationic reversable addition–fragmentation chain transfer (RAFT) polymerization from renewable monomers. Using poly(isobutyl vinyl ether) (PIBVE) as the soft block and either poly( p -methoxystyrene) (PMOS) or poly(2,3-dihydrofuran) (PDHF) as the hard blocks, we produced triblock copolymers with varying volume fractions and characterized their material properties. PDHF-PIBVE-PDHF is sourced almost entirely from simple alcohols and exhibits mechanical properties comparable to those of commercial TPEs. This effort demonstrates the utility of cationic RAFT for the production of sustainable TPEs.more » « less
-
Chain-transfer ring-opening metathesis polymerization (CT-ROMP) previously provided a route to carboxytelechelic polyethylene (PE) of controlled molecular weight; however, the incorporation of oligomeric PE into segmented copolymers remains unexplored. Herein, CT-ROMP afforded carboxytelechelic polycyclooctene segments, and subsequent reduction generated well-defined carboxytelechelic PE with M n = 3900 g mol −1 . Solvent-free melt polycondensation of neopentyl glycol and adipic acid with varying wt% telechelic PE oligomers yielded mechanically durable segmented copolyesters. The thermal and thermomechanical properties of the segmented copolyesters correlated with PE segment content, and high PE content copolymers exhibited remarkably similar morphologies and thermomechanical performance to conventional HDPE. The segmented copolyesters displayed advantageous physical properties while introducing susceptibility to chemo- and bio-catalytic depolymerization through periodic ester linkages, thus providing valuable fundamental understanding of an alternative route to HDPE.more » « less
-
We investigate a new series of precise ion-containing polyamide sulfonates (PAS x Li), where a short polar block precisely alternates with a non-polar block of aliphatic carbons ( x = 4, 5, 10, or 16) to form an alternating (AB) n multiblock architecture. The polar block includes a lithiated phenyl sulfonate in the polymer backbone. These PAS x Li polymers were synthesized via polycondensation of diaminobenzenesulfonic acid and alkyl diacids (or alkyl diacyl chlorides) with x -carbons, containing amide bonds at the block linkages. The para - and meta -substituted diaminobenzene monomers led to polymer analogs denoted p PAS x Li and m PAS x Li, respectively. When x ≤ 10, the para -substituted diamine monomer yields multiblock copolymers of a higher degree of polymerization than the meta -substituted isomer, due to the greater electron-withdrawing effect of the meta -substituted monomer. The PAS x Li polymers exhibit excellent thermal stability with less than 5% mass loss at 300 °C and the glass transition temperatures ( T g ) decrease with increasing hydrocarbon block length ( x ). Using the random phase approximation, the Flory–Huggins interaction parameter ( χ ) is determined for p PAS10Li, and χ (260 °C) ∼ 2.92 reveals high incompatibility between the polar ionic and non-polar hydrocarbon blocks. The polymer with the longest hydrocarbon block, p PAS16Li, is semicrystalline and forms well-defined nanoscale layers with a spacing of ∼2.7 nm. Relative to previously studied polyester multiblock copolymers, the amide groups and aromatic rings permit the nanoscale layers to persist up to 250 °C and thus increase the stability range for ordered morphologies in precise ion-containing multiblock copolymers.more » « less
-
more » « less
Abstract In this study, poly(ethylene terephthalate)‐
block ‐polyethylene (PET‐PE) multiblock copolymers (MBCPs) with block molar masses of ~4 or 7 kg mol−1and either alternating or random block sequencing, and a PE‐PET‐PE triblock copolymer (TBCP) of comparable total molar mass, were synthesized. To explore the effect of molecular architecture on compatibilization, both MBCPs and TBCPs were blended into 80/20 wt/wt mixtures of PET/linear low‐density PE (LLDPE). Compatibilization was remarkably efficient for all MBCP types, with the addition of 0.2 wt% yielding blends nearly as tough as PET homopolymer. Addition of MBCP also significantly decreases LLDPE dispersed phase sizes compared to PET/LLDPE neat blends, as much as 80% in as‐mixed blends and by a factor of 10 in post‐mixing thermally annealed samples. Conversely, the TBCP was less efficient at decreasing domain sizes of the blends and improving the mechanical properties, requiring loadings of 1 wt% to produce comparably tough blends. Peel tests of PET/BCP/LLDPE trilayer films showed that both MBCPs and TBCP all improve interfacial strength over a PET‐PE bilayer film by two orders of magnitude; however, when the BCPs were preloaded into LLDPE, only the MBCP containing films showed strong adhesion highlighting their potential utility as adhesive agents in multilayer films.
