Online repository: https://speautomotive.com/acce-conference/2021-acce-papers-and-program-guides/ and also on: arXiv:2204.00909.
Abstract:
While welding of thermoplastic composites (TPCs) is a promising rivetless method to reduce weight, higher confidence in joints’ structural integrity and failure prediction must be achieved for widespread use in industry. In this work, we present an innovative study on damage detection for ultrasonically welded TPC joints with multi-walled carbon nanotubes (MWCNTs) and embedded buckypaper films. MWCNTs show promise for structural health monitoring (SHM) of composite joints, assembled by adhesive bonding or fusion bonding, through electrical resistance changes. This study focuses on investigating multifunctional films and their suitability for ultrasonic welding (USW) of TPCs, using two approaches: 1) MWCNT-filled polypropylene (PP) nanocomposites prepared via solvent dispersion, and 2) high conductivity MWCNT buckypaper embedded between PP films by hot pressing. Nanocomposite formulations containing 5 wt% and 10 wt% MWCNTs were synthesized using solvent dispersion method, followed by compression molding to manufacture films. The effect of MWCNT concentration on electrical and dynamic mechanical behavior of multifunctional films was examined with a Sourcemeter and Dynamic Mechanical Analyzer, and a comparison was made between 5 - 20 wt% MWCNT/PP films based on previous research. Glass fiber/polypropylene (GF/PP) composite joints were ultrasonically welded in a single lap shear configuration using buckypaper and MWCNT/PP films. Furthermore, electrical resistance measurements were carried out for joints under bending loads. It was observed that 15 wt% and 20 wt% MWCNT/PP films had higher stability and sensitivity for resistance response than embedded buckypaper and films with low MWCNT contents, demonstrating their suitability for USW and potential for SHM.
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Electrical and mechanical tuning of 3D printed photopolymer–MWCNT nanocomposites through in situ dispersion
An electric field‐assisted
- PAR ID:
- 10462491
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Journal of Applied Polymer Science
- Volume:
- 136
- Issue:
- 22
- ISSN:
- 0021-8995
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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ABSTRACT Cellulose nanocrystal (CNCs)‐reinforced poly(lactic acid) (PLA) nanocomposites were prepared using twin screw extrusion followed by injection molding. Masterbatch approach was used to achieve more efficient dispersion of CNCs in PLA matrix. Modified CNCs (b‐CNCs) were prepared using benzoic acid as a nontoxic material through a green esterification method in a solvent‐free technique. Transmission electron microscopy images did not exhibit significant differences in the structure of b‐CNCs as compared with unmodified CNCs. However, a reduction of 6.6–15.5% in the aspect ratio of b‐CNCs was observed. The fracture surface of PLA‐b‐CNCs nanocomposites exhibited rough and irregular pattern which confirmed the need of more energy for fracture. Pristine CNCs showed a decrease in the thermal stability of nanocomposites, however, b‐CNCs nanocomposites exhibited higher thermal stability than pure PLA. The average storage modulus was improved by 38 and 48% by addition of CNCs and b‐CNCs in PLA, respectively. The incorporation of b‐CNCs increased Young's modulus, ultimate tensile stress, elongation at break, and impact strength by 27.02, 10.90, 4.20, and 32.77%, respectively, however, CNCs nanocomposites exhibited a slight decrease in ultimate strength and elongation at break. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci.
2018 ,135 , 46468. -
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The structural characteristics of polymer nanocomposites with functionalized multiwall carbon nanotubes (MWCNTs) in poly(methyl methacrylate) matrix have been studied in relation to nanofiller loading and surface functionality. Different functional groups have been covalently attached on the MWCNTs sidewalls in order to induce interfacial interactions at nanofiller/polymer interface, which resulted in an improved nanomechanical features. Structural properties of nanocomposites, studied with XRD and Raman analysis, indicated the most pronounced decrease in a degree of amorphousness for samples containing 0.5 and 1 wt% of MWCNTs functionalized with dapsone (dapson‐MWCNT) and diethyl malonate (dem‐MWCNT). SEM and TEM micrographs confirmed improved dispersibility of the MWCNTs modified with aromatic structure of dapsone inside PMMA matrix. A significant increase in a glass transition temperature of over 60°C has been found for the 1 wt% dapson‐MWCNT nanocomposite. Additional modification of dapson‐MWCNT by further increasing aromaticity and voluminosity of attached moiety (fid‐MWCNT), showed 30°C increases in a glass transition temperature at 4 wt% of nanofiller loading, which is similar to shift of 37°C with loading of MWCNTs modified with ester terminal group. A maximum increase of 56% of reduced modulus and 86% of hardness was obtained for 1 wt% loading of dapson‐MWCNT nanofiller. POLYM. COMPOS., 38:E472–E489, 2017. © 2016 Society of Plastics Engineers
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