Poly(ether ether ketone) (PEEK) was found to form gels in the benign solvent 1,3-diphenylacetone (DPA). Gelation of PEEK in DPA was found to form an interconnected, strut-like morphology composed of polymer axialites. To our knowledge, this is the first report of a strut-like morphology for PEEK aerogels. PEEK/DPA gels were prepared by first dissolving PEEK in DPA at 320 °C. Upon cooling to 50 °C, PEEK crystallizes and forms a gel in DPA. The PEEK/DPA phase diagram indicated that phase separation occurs by solid–liquid phase separation, implying that DPA is a good solvent for PEEK. The Flory–Huggins interaction parameter, calculated as χ12 = 0.093 for the PEEK/DPA system, confirmed that DPA is a good solvent for PEEK. PEEK aerogels were prepared by solvent exchanging DPA to water then freeze-drying. PEEK aerogels were found to have densities between 0.09 and 0.25 g/cm3, porosities between 80 and 93%, and surface areas between 200 and 225 m2/g, depending on the initial gel concentration. Using nitrogen adsorption analyses, PEEK aerogels were found to be mesoporous adsorbents, with mesopore sizes of about 8 nm, which formed between stacks of platelike crystalline lamellae. Scanning electron microscopy and X-ray scattering were utilized to elucidate the hierarchical structure of the PEEK aerogels. Morphological analysis found that the PEEK/DPA gels were composed of a highly nucleated network of PEEK axialites (i.e., aggregates of stacked crystalline lamellae). The highly connected axialite network imparted robust mechanical properties on PEEK aerogels, which were found to densify less upon freeze-drying than globular PEEK aerogel counterparts gelled from dichloroacetic acid (DCA) or 4-chlorphenol (4CP). PEEK aerogels formed from DPA were also found to have a modulus–density scaling that was far more efficient in supporting loads than the poorly connected aerogels formed from PEEK/DCA or PEEK/4CP solutions. The strut-like morphology in these new PEEK aerogels also significantly improved the modulus to a degree that is comparable to high-performance crosslinked aerogels based on polyimide and polyurea of comparable densities.
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Crystal nucleation in poly(ether ether ketone)/carbon nanotube nanocomposites at high and low supercooling of the melt
The engineering thermoplastic poly(ether ether ketone) (PEEK) has a rigid backbone that crystallizes relatively slowly upon cooling the melt. In this study, fast scanning chip calorimetry (FSC) was used to analyze isothermal crystallization between 170 and 285 °C, a range from about 27 K above the glass transition temperature up to the melting temperature. Incorporation of carbon nanotubes (CNT) enhances nucleation at all crystallization temperatures, including low temperatures. FSC also was employed to study crystallization at cooling rates spanning 0.33 to 8000 K/s, important as PEEK is subject to these conditions during melt processing. The critical cooling rate to produce a vitrified sample was increased from 500 K/s in the neat PEEK to 4000 K/s in a 5% CNT/PEEK nanocomposite due to faster nucleation rate caused by heterogeneous nucleation.
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- Award ID(s):
- 1653629
- PAR ID:
- 10474746
- Publisher / Repository:
- Elsevier
- Date Published:
- Journal Name:
- Polymer
- Volume:
- 199
- Issue:
- C
- ISSN:
- 0032-3861
- Page Range / eLocation ID:
- 122548
- Subject(s) / Keyword(s):
- carbon nanotube poly (ether ether keytone) supercooling polymer crystallization nucleation
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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