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Abstract ReSpool is a transdisciplinary partnership among academia, government, industry, and nonprofit entities created in 2022 to develop and demonstrate a transferable model for the recycling of postconsumer textile and apparel waste into new textile products. ReSpool's engineering and creative teams have innovated proprietary technologies including the Fiber Shredder, which enables textile‐to‐fiber shredding for high‐value applications, and a set of processes for the manufacture of yarns and nonwoven textiles from recycled fibers. ReSpool's circular supply chains begin with discarded clothing collected by Goodwill organizations in the two test regions and involves partnerships with Goodwill to recruit and train workers and install in‐house recycling operations. ReSpool then works with textile manufacturers and home goods and apparel retailers on high‐value applications through waste‐led materials and product development. ReSpool takes a systems‐based approach to sustainability research and problem‐solving. This article briefly overviews the “systems thinking” framework and demonstrates how core principles of this framework structure the team's objectives, activities, and innovations. Finally, the article contributes to current debates regarding systems thinking and circularity by presenting a rationale for systems‐based sustainability research and practice ratcheted to regional systems. By focusing on regional factors, connections, and opportunities, ReSpool aims to maximize its flexibility, relevance, and impact while enabling tailored replication of the model across diverse communities. In this way, ReSpool offers an innovative, circular materials model for the textile and apparel industries, turning textile waste into a source of business innovation, sustainable economic development, and skills training for communities across the country.
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Theoretical Method for Characterizing Textile Failure Mechanics in Mechanical Recycling With Carded Drums
Due to the increasing speed of production, sale, and discard of home and apparel products, recycling of textiles is important for supporting the UN’s Sustainable Development Goal of Responsible Consumption and Production. In 2020, textile production was estimated to be responsible for 35% of primary microplastics released into the environment, 20% of global clean water pollution, and 10% of global greenhouse gas emissions. In 2018 the US generated around 17 million tons of textile waste and only 14.7% was recycled. Drum-operated textile shredding, a commonly utilized mechanical textile recycling technique, is not yet fully characterized. Even though there are many shredding machines that perform this process, the parameters that influence high-quality fiber output have not been researched; discovering ways to improve reusable fiber output is still a challenge. This research investigates the theory behind carded (toothed) drum textile shredding including how to improve the process outcome in order to obtain more reusable fiber and fewer textile pieces and dust. The mechanics of the textiles and fibers under tensile and shear stresses from the drums and drum teeth respectively were described to relate the textile material failure behavior to shredding process fiber outputs. Focusing on the interactions of the feeding drums and shredding drum, the drum-textile and tooth-yarn failure mechanics were characterized. By decreasing the teeth size and increasing the relative speed between drums, it is expected to increase the shear failure ratio, thus improving the shredding system. With this, it is expected that manufacturing new and better materials from recycled fibers becomes a possibility.
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- Award ID(s):
- 2236100
- PAR ID:
- 10478742
- Publisher / Repository:
- American Society of Mechanical Engineers
- Date Published:
- ISBN:
- 978-0-7918-8723-3
- Format(s):
- Medium: X
- Location:
- New Brunswick, New Jersey, USA
- Sponsoring Org:
- National Science Foundation
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