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Responsive materials offer solutions to complex engineering challenges by enabling systems to adapt their shapes or properties in response to external stimuli. To fully harness the potential of responsive materials, inverse design methods that integrate multiple types of stimuli and manufacturing processes are necessary. We present a unified, autonomous codesign framework that simultaneously optimizes structure, manufacturing, materials, and stimuli for responsive material systems, achieving target shape morphing under multiple stimuli without relying on human heuristics or expertise. It integrates generalized topology optimization with hybrid data-physics differentiable simulations to achieve flexible, manufacturing-aware designs for network-like responsive material systems. We showcase our framework with a multimaterial three-dimensional printing process with high material tunability, which we use to fabricate liquid crystal elastomer systems that morph into different forms in response to heat and light. The exceptional flexibility and efficiency of our method will advance shape-morphing applications spanning soft robotics to drug delivery.
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Physics-aware differentiable design of magnetically actuated kirigami for shape morphing
Abstract Shape morphing that transforms morphologies in response to stimuli is crucial for future multifunctional systems. While kirigami holds great promise in enhancing shape-morphing, existing designs primarily focus on kinematics and overlook the underlying physics. This study introduces a differentiable inverse design framework that considers the physical interplay between geometry, materials, and stimuli of active kirigami, made by soft material embedded with magnetic particles, to realize target shape-morphing upon magnetic excitation. We achieve this by combining differentiable kinematics and energy models into a constrained optimization, simultaneously designing the cuts and magnetization orientations to ensure kinematic and physical feasibility. Complex kirigami designs are obtained automatically with unparalleled efficiency, which can be remotely controlled to morph into intricate target shapes and even multiple states. The proposed framework can be extended to accommodate various active systems, bridging geometry and physics to push the frontiers in shape-morphing applications, like flexible electronics and minimally invasive surgery.
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- PAR ID:
- 10481474
- Publisher / Repository:
- Nature Publishing Group
- Date Published:
- Journal Name:
- Nature Communications
- Volume:
- 14
- Issue:
- 1
- ISSN:
- 2041-1723
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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