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1. A preliminary study of using film adhesives containing aligned and unaligned nanotubes and nanofibers for bonding laminates and steel plates

   Taylor, William W.; Uddin, Md N.; Islam, Mohammad R.; Dizbay-Onat, Melike; Hsiao, Kuang-Ting (May 2022, SAMPE 2022 Conferene Proceedings, Charlotte, NA, May 23-26, 2022.)

   Well-dispersed and unaligned multi-walled carbon nanotubes (MCNTs) infused liquid epoxy adhesive have been reported for significantly improving the adhesive-joint of carbon fiber reinforced polymer (CFRP) composite laminates. However, it has not been determined in the literature if the alignment of MCNTs would provide an additional improvement than the randomly aligned case. In this study, various epoxy film adhesives embedded with 1wt% through-thickness aligned MCNTs, unaligned MCNTs, aligned carbon nanofibers (CNFs), and unaligned CNFs were used for bonding CFRP laminates. These variants have been used to bond two CFRP laminates for the ASTM D5868-01 single lap test as well as a steel variant for the same bonding process. The average shear strengths of the samples bonded by the various film adhesives were compared with the samples bonded by the pure epoxy-films. Microscopic analysis has been used to examine the fracture surface after testing. It was also used to visualize how the film adhesives fail while experiencing shear. This study has investigated the effectiveness of infusing through-thickness directionally aligned vs. unaligned nanoparticles in an epoxy film adhesive for bonding CFRP laminates and steel plate. It also indicates the potential future research direction of using nanoparticles in advanced adhesive technologies. 

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2. Experimental evaluation on interlaminar shear strength of carbon nanomaterial z-threaded carbon fiber-reinforced polymer laminates after exposure to extreme elevated temperatures

   Warren, Ryan A; Hasan, Obaidul; Hsiao, Kuang-Ting (August 2025, International Conference on Composite Materials (ICCM))

   Previous studies have shown that carbon nanofiber (CNF) z-threaded carbon fiber-reinforced polymer (ZT-CFRP) laminates exhibit improved mechanical performance in comparison to traditional carbon fiber-reinforced polymer (CFRP) laminates when exposed to extreme elevated temperatures. Z-threaded reinforcement is a technique for strengthening the through-thickness of a laminate by introducing perpendicularly aligned carbon nanomaterial to be threading into the continuous fiber array. Improved performance has already been observed in properties such as interlaminar shear strength (ILSS) without extreme heat exposure, but there has also been evidence that z-thread inclusion may mitigate strength loss due to thermal degradation of the matrix. This study examined how ILSS was diminished in both CFRP and ZT-CFRP samples with matrix degradation caused by extreme temperature exposure. Test samples were heated to 350 ˚C for 10 minutes and then allowed to return to room temperature. SBS testing in accordance with ASTM D2344 was conducted on both untreated and heat-treated samples for comparison. All samples were at room temperature during testing. It was found that ZT-CFRP samples (with 0.5wt% CNF concentration the matrix) exhibited higher ILSS with and without heat treatment over the traditional CFRP samples with and without heat treatment by +33.96% and +25.12%, respectively. ZT-CFRP ILSS was found to decrease by 10.584 MPa (-14.56%) after the extreme heat treatment, while CFRP ILSS decreased by only 4.627 MPa (-8.53%). Microscopic image analysis was also performed to provide insight into how the CNF z-threads may have provided a mechanism for retaining ILSS performance even with matrix thermal degradation. 

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3. Core–Shell Rubber Nanoparticle-Modified CFRP/Steel Ambient-Cured Adhesive Joints: Curing Kinetics and Mechanical Behavior

   https://doi.org/10.3390/ma17030749  

   Okeola, Abass Abayomi; Hernandez-Limon, Jorge E; Tatar, Jovan (February 2024, Materials)

   Externally bonded wet-layup carbon fiber-reinforced polymer (CFRP) strengthening systems are extensively used in concrete structures but have not found widespread use in deficient steel structures. To address the challenges of the adhesive bonding of wet-layup CFRP to steel substrates, this study investigated the effect of core–shell rubber (CSR) nanoparticles on the curing kinetics, glass transition temperature (Tg) and mechanical properties of ambient-cured epoxy/CSR blends. The effects of silane coupling agent and CSR on the adhesive bond properties of CFRP/steel joints were also investigated. The results indicate that CSR nanoparticles have a mild catalytic effect on the curing kinetics of epoxy under ambient conditions. The effect of CSR on the Tg of epoxy was negligible. Epoxy adhesives modified with 5 to 20%wt. of CSR nanoparticles were characterized with improved ductility over brittle neat epoxy; however, the addition of CSR nanoparticles reduced tensile strength and modulus of the adhesives. An up to 250% increase in the single-lap shear strength of CFRP/steel joints was accomplished in CSR-modified joints over neat epoxy adhesive joints. 

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4. Experimental evaluation on the longitudinal compressive strength of carbon nanofibers z-threaded CFRP laminate manufactured by the magnetic compaction force assisted additive manufacturing method

   Islam, Mohammad Rakibul; Taylor, Wyatt; Warren, Ryan; Hsiao, Kuang-Ting. (October 2023, CAMX 2023 Technical Proceedings)

   The matrix sensitive weaknesses of Carbon Fiber Reinforced Polymer (CFRP) laminates are usually magnified by mainstream additive manufacturing (AM) methods due to the AM-process-induced voids and defects. In this paper, a novel Magnetic Compaction Force Assisted-Additive Manufacturing (MCFA-AM) method is used to print Carbon Nanofibers (CNF) Z-threaded CFRP (i.e., ZT-CFRP) composite laminates. The MCFA-AM method utilizes a magnetic force to simultaneously support, deposit, and compact Continuous Carbon Fiber Reinforced Polymer (C-CFRP) composites in free space and quickly solidifies the CFRP part without any mold; it effectively reduces the voids. Past research proved that the zig-zag threading pattern of the CNF z-threads reinforces the interlaminar and intralaminar regions in the ZT-CFRP laminates manufactured by the traditional Out of Autoclave-Vacuum Bag Only (OOA-VBO) method, and enhances the matrix sensitive mechanical, thermal, and electrical properties. In this study, the longitudinal compressive test (ASTM D695, i.e., SACMA SRM 1R-94) was performed on the MCFA-AM printed ZT-CFRP laminate. The results were compared with unaligned CNF-modified CFRP (UA-CFRP), control CFRP, and no-pressure CFRP samples’ data to investigate the impact of the CNF z-threads and MCFA-AM process on the CFRP’s performance. The 0.5-bar MCFA-AM printed ZT-CFRP showed comparable longitudinal compressive strength with the 1-bar OOA-VBO cured CFRP. 

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5. EXPERIMENTAL STUDY OF ILSS FAILURE PERFORMANCE OF CARBON NANOFIBERS Z-THREADED CFRP DURING EXTREME HEAT EXPOSURE

   https://doi.org/10.33599/nasampe/s.25.0081  

   Warren, Ryan; Hasan, Obaidul; Hsiao, Kuang-Ting (May 2025, Society for the Advancement of Material and Process Engineering)

   Previously reported vertical UL-94 testing results showed that carbon nanofiber z-threaded carbon fiber-reinforced polymer (ZT-CFRP) laminates have significantly improved flame resistance capabilities compared to traditional carbon fiber-reinforced (CFRP) laminates. Shorter flame self-extinguishing times and no flame propagation were reported. These characteristics provided evidence that ZT-CFRP’s unique microstructure, combined with its inherent strengthened mechanical, thermal, and electrical properties, has the potential to have more favorable high-temperature applications than traditional CFRP. This study examined the interlaminar shear strength (ILSS) enhancement of ZT-CFRP laminates, in comparison to traditional CFRP, when exposed to gradually increased temperatures. This was accomplished through the use of a furnace and an in-house constructed three-point bending apparatus capable of supplying static loading to determine the temperature at which failure occurred. The apparatus was loaded with a specimen and then placed inside the furnace where the temperature was allowed to increase based upon a consistent heating schedule. It was observed that ZT-CFRP samples had an approximately 30 ˚C improvement in temperature handling capabilities while exposed to an interlaminar shear load when compared to CFRP samples. Microscopic image analysis was also performed to observe how CNF z-threads contributed to the improved performance observed for ZT-CFRP at extreme elevated temperatures. 

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