More Like this

1. A preliminary study of using film adhesives containing aligned and unaligned nanotubes and nanofibers for bonding laminates and steel plates

   Taylor, William W.; Uddin, Md N.; Islam, Mohammad R.; Dizbay-Onat, Melike; Hsiao, Kuang-Ting (May 2022, SAMPE 2022 Conferene Proceedings, Charlotte, NA, May 23-26, 2022.)

   Well-dispersed and unaligned multi-walled carbon nanotubes (MCNTs) infused liquid epoxy adhesive have been reported for significantly improving the adhesive-joint of carbon fiber reinforced polymer (CFRP) composite laminates. However, it has not been determined in the literature if the alignment of MCNTs would provide an additional improvement than the randomly aligned case. In this study, various epoxy film adhesives embedded with 1wt% through-thickness aligned MCNTs, unaligned MCNTs, aligned carbon nanofibers (CNFs), and unaligned CNFs were used for bonding CFRP laminates. These variants have been used to bond two CFRP laminates for the ASTM D5868-01 single lap test as well as a steel variant for the same bonding process. The average shear strengths of the samples bonded by the various film adhesives were compared with the samples bonded by the pure epoxy-films. Microscopic analysis has been used to examine the fracture surface after testing. It was also used to visualize how the film adhesives fail while experiencing shear. This study has investigated the effectiveness of infusing through-thickness directionally aligned vs. unaligned nanoparticles in an epoxy film adhesive for bonding CFRP laminates and steel plate. It also indicates the potential future research direction of using nanoparticles in advanced adhesive technologies. 

   more » « less
2. Core–Shell Rubber Nanoparticle-Modified CFRP/Steel Ambient-Cured Adhesive Joints: Curing Kinetics and Mechanical Behavior

   https://doi.org/10.3390/ma17030749  

   Okeola, Abass Abayomi; Hernandez-Limon, Jorge E; Tatar, Jovan (February 2024, Materials)

   Externally bonded wet-layup carbon fiber-reinforced polymer (CFRP) strengthening systems are extensively used in concrete structures but have not found widespread use in deficient steel structures. To address the challenges of the adhesive bonding of wet-layup CFRP to steel substrates, this study investigated the effect of core–shell rubber (CSR) nanoparticles on the curing kinetics, glass transition temperature (Tg) and mechanical properties of ambient-cured epoxy/CSR blends. The effects of silane coupling agent and CSR on the adhesive bond properties of CFRP/steel joints were also investigated. The results indicate that CSR nanoparticles have a mild catalytic effect on the curing kinetics of epoxy under ambient conditions. The effect of CSR on the Tg of epoxy was negligible. Epoxy adhesives modified with 5 to 20%wt. of CSR nanoparticles were characterized with improved ductility over brittle neat epoxy; however, the addition of CSR nanoparticles reduced tensile strength and modulus of the adhesives. An up to 250% increase in the single-lap shear strength of CFRP/steel joints was accomplished in CSR-modified joints over neat epoxy adhesive joints. 

   more » « less
3. Experimental evaluation on the longitudinal compressive strength of carbon nanofibers z-threaded CFRP laminate manufactured by the magnetic compaction force assisted additive manufacturing method

   Islam, Mohammad Rakibul; Taylor, Wyatt; Warren, Ryan; Hsiao, Kuang-Ting. (October 2023, CAMX 2023 Technical Proceedings)

   The matrix sensitive weaknesses of Carbon Fiber Reinforced Polymer (CFRP) laminates are usually magnified by mainstream additive manufacturing (AM) methods due to the AM-process-induced voids and defects. In this paper, a novel Magnetic Compaction Force Assisted-Additive Manufacturing (MCFA-AM) method is used to print Carbon Nanofibers (CNF) Z-threaded CFRP (i.e., ZT-CFRP) composite laminates. The MCFA-AM method utilizes a magnetic force to simultaneously support, deposit, and compact Continuous Carbon Fiber Reinforced Polymer (C-CFRP) composites in free space and quickly solidifies the CFRP part without any mold; it effectively reduces the voids. Past research proved that the zig-zag threading pattern of the CNF z-threads reinforces the interlaminar and intralaminar regions in the ZT-CFRP laminates manufactured by the traditional Out of Autoclave-Vacuum Bag Only (OOA-VBO) method, and enhances the matrix sensitive mechanical, thermal, and electrical properties. In this study, the longitudinal compressive test (ASTM D695, i.e., SACMA SRM 1R-94) was performed on the MCFA-AM printed ZT-CFRP laminate. The results were compared with unaligned CNF-modified CFRP (UA-CFRP), control CFRP, and no-pressure CFRP samples’ data to investigate the impact of the CNF z-threads and MCFA-AM process on the CFRP’s performance. The 0.5-bar MCFA-AM printed ZT-CFRP showed comparable longitudinal compressive strength with the 1-bar OOA-VBO cured CFRP. 

   more » « less
4. A preliminary investigation of moisture effect on nanofiber z-threaded CFRP prepreg and laminate

   Uddin, Md N.; Taylor, William W.; Islam, Mohammad R.; Hsiao, Kuang-Ting (May 2022, SAMPE 2022 Conference Proceedings, Charlotte, NA, May 23-26, 2022)

   Moisture is a known issue for carbon fiber reinforced polymer (CFRP) manufacturing. During the process, in which a CFRP prepreg is carefully thawed, cut, stacked, and cured into a laminate, any bad moisture control can cause voids, affect the curing, and degrade the laminate. Recent studies of carbon nanofiber z-threaded CFRP (i.e., ZT-CFRP) prepreg and its laminates showed significant multifunctional improvements in the mechanical strengths, toughness, thermal conductivity, and electrical conductivity. The carbon nanofibers zig-zag thread among the carbon fibers in the through-thickness direction (i.e., z-direction) and mechanically interlock the fiber system together to form an effective 3D-fiber-network reinforced laminate. This paper presents a preliminary experimental study on the ZT-CFRP prepreg when facing the moisture exposure during the prepreg handling and lamination process. Both the ZT-CFRP and traditional CFRP prepregs, subjected to different humidity conditions, will be cut, and cured into laminate samples. The samples will be tested for their interlaminar shear strengths (ILSS) and hardness. Microscope pictures of the samples' fracture patterns will be compared for explaining the combined impact of the moistures and the carbon nanofiber z-threading strategy on the laminates' interlaminar shear strength and curing state. 

   more » « less
5. Flammability characterization of carbon nanofibers and nanotubes z-threaded CFRP laminates

   Hsiao, Kuang-Ting; Wu, Hao; Uddin, Md. N; Hou, Yanan; Taylor, William W.; Koo, Joseph H. (October 2022, CAMX Conference Proceedings. Anaheim, CA, October 17-20, 2022.)

   Carbon fiber reinforced polymer (CFRP) composites have been increasingly used in many vehicles such as airplanes, automobiles, and ships due to the advantages of high-strength, high-modulus, lightweight, and corrosion resistance. CFRP structures enhance the vehicle's performance, energy-efficiency, comfort, and safety. However, a common safety concern is how the CFRP materials perform when the vehicle is in fire and if there are enough time to safely evacuate the passengers. The elevated temperature can soften and decompose the polymer matrix, delaminate the CFRP laminate, and burn the CFRP through the contact with oxygen. As a result, the thermal and flammability response of CFRP is important for considering CFRP for vehicle applications; and some specialty high-temperature or flame/smoke/toxicity-proven resins have been investigated for CFRP parts manufacturing due to the needs. In this paper, a novel flame resistant hypothesis of utilizing the unique nano/micro- interlocked fiber reinforcing structure of the long-range carbon nanofiber z-threaded CFRP (ZT-CFRP) composite laminates for improving the flammability performance will be investigated. The carbon nanofibers (CNT) and carbon nanotubes (CNT), which have excellent thermal and mechanical properties, will be dispersed in an epoxy resin and will zig-zag thread through a carbon fiber fabric using an electrical/flow assisted impregnation process to create the unidirectional ZT-CFRP prepregs, respectively, which will be further processed into ZT-CFRP composite laminates. The UL-94 flammability test will be employed to characterize the ZT-CFRP laminates' flammability performance against the control baseline data of the regular CFRP, all without using any flame retardant chemicals. An impressive self-extinguishing flammability characteristic of the CNF based ZT-CFRP samples has been distinctly identified from all the samples. The UL-94 testing results and the effectiveness of using the long-range nanofiber z-threading strategy for enabling the novel nano/microstructure-induced flame resistant and self-extinguishing characteristics will be discussed. 

   more » « less