skip to main content

Attention:

The NSF Public Access Repository (PAR) system and access will be unavailable from 11:00 PM ET on Thursday, January 16 until 2:00 AM ET on Friday, January 17 due to maintenance. We apologize for the inconvenience.


Title: Low‐Temperature Dual‐Material Area‐Selective Deposition: Molybdenum Hexafluoride‐Mediated SiO 2 Fluorination/Passivation for Self‐Aligned Molybdenum/Metal Oxide Nanoribbons
Abstract

Area‐selective deposition (ASD) is a forefront nanopatterning technique gaining substantial attention in the semiconductor industry. While current research primarily addresses single‐material ASD, exploring multi‐material ASD is essential for mitigating complexity in advanced nanopatterning. This study describes molybdenum hexafluoride (MoF6)‐mediated fluorination/passivation of the hydroxylated SiO2(SiO2‒OH) at 250 °C as a new method to pacify nucleation during subsequent ZnO and TiO2atomic layer deposition (ALD). In contrast, Al2O3ALD is not passivated on the fluorinated SiO2(SiO2‒F). The study further shows that Mo ALD using MoF6and silane (1 wt% SiH4in Ar) selectively proceeds on hydrogen‐terminated Si (Si‒H), whereas SiO2‒OH becomes fluorine‐passivated without observable Mo deposition. This enables subsequent ZnO and TiO2ASD on Mo versus SiO2‒F, as confirmed by X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and scanning transmission electron microscopy (STEM). Proposed growth and inhibition mechanisms highlight the importance of the metal oxide precursor in achieving selectivity. Taken together, self‐aligned Mo/ZnO and Mo/TiO2nanoribbons are demonstrated on coplanar nanoscale Si‒H/SiO2‒OH patterns by sequentially integrating two individual ASD processes: 1) Mo ASD on Si‒H versus SiO2‒OH; and 2) ZnO or TiO2ASD on Mo versus SiO2‒F. This work highlights the potential for this approach in new ASD systems.

 
more » « less
PAR ID:
10502434
Author(s) / Creator(s):
 ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Functional Materials
ISSN:
1616-301X
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract

    As atomic layer deposition (ALD) emerges as a method to fabricate architectures with atomic precision, emphasis is placed on understanding surface reactions and nucleation mechanisms. ALD of titanium dioxide with TiCl4and water has been used to investigate deposition processes in general, but the effect of surface termination on the initial TiO2nucleation lacks needed mechanistic insights. This work examines the adsorption of TiCl4on Cl−, H−, and HO− terminated Si(100) and Si(111) surfaces to elucidate the general role of different surface structures and defect types in manipulating surface reactivity of growth and non‐growth substrates. The surface sites and their role in the initial stages of deposition are examined by X‐ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Density functional theory (DFT) computations of the local functionalized silicon surfaces suggest oxygen‐containing defects are primary drivers of selectivity loss on these surfaces.

     
    more » « less
  2. Recent developments in inherently selective atomic layer deposition (ISALD) resulted in the deposition of amorphous ZrO2thin film on Si with a high growth rate (2 Å/cycle). The deposited film with a high dielectric constant via ISALD may be used in semiconductor processing. However, the amorphous nature of the film and the ZrO2–SiO2/Si interface must be assessed to ensure the prevention of leakage current. There is little information available in the literature regarding the ZrO2–SiO2/Si interface of atomic layer deposition (ALD) ZrO2film. In this study, high‐resolution transmission electron microscopy was extensively used to determine whether the film and the interface were crystalline or amorphous. It was interesting to find that a high‐energy electron beam can induce crystallinity in the amorphous as‐deposited ZrO2film within minutes of exposure. Moreover, outward diffusion of the nucleated tetragonal ZrO2away from the interface was also observed.

     
    more » « less
  3. Abstract

    Although there have been several demonstrations of area‐selective atomic layer deposition (AS‐ALD) of dielectric on dielectric in metal/dielectric patterns, the reverse process of selective dielectric on metal (DoM) is not as well developed due to the challenge of inhibiting only the dielectrics. Unavoidable native oxide formation on metals tends to lead to similar surface chemical properties between metal and dielectric substrates, decreasing the selectivity in inhibitor adsorption. Hence, to achieve DoM, preventing unwanted inhibitor adsorption on metals is critical. This study demonstrates a two‐step strategy of first applying a dodecanethiol (DDT) self‐assembled monolayer (SAM) on a Cu/SiO2pattern to protect the Cu surfaces from subsequent deposition of an octadecyltrimethoxysilane (OTMS) inhibitor, which then selectively forms an OTMS SAM on SiO2. It is further shown that by removing the DDT protector with thermal treatment before AS‐ALD, subsequent ALD growth on Cu is not affected while ALD remains blocked on the OTMS‐covered SiO2regions. Using this strategy, DoM is demonstrated with selectivity above 0.9 after 5.6 nm of ZnO and 1.5 nm of Al2O3ALD. This work presents a new approach to expand the material systems available to AS‐ALD which may help enable more applications in microelectronics, optoelectronics, and energy.

     
    more » « less
  4. Abstract

    High‐temperature, high‐velocity water vapor (steam‐jet) exposures were conducted on Y2O3, Y2SiO5, Y2Si2O7, and SiO2for 60 hours at 1400°C. Volatility of Y2O3was not observed. Phase‐pure Y2SiO5exhibited SiO2loss forming Y2O3and porosity. A mixed porous and dense Y2SiO5layer formed on the surface of Y2Si2O7due to SiO2depletion. The mechanisms and kinetics of the reaction between SiO2and H2O(g) to form Si(OH)4(g) from Y2SiO5, Y2Si2O7, and SiO2are discussed.

     
    more » « less
  5. Abstract

    Comprehensive treatment of indoor contaminants such as volatile organic compounds (VOCs) and fine particulate matter (PM2.5) using transition metal oxide catalysts or functional fibrous filters has gained substantial attention recently. However, coupling VOC oxidation catalysts into high‐performance filter systems remains a challenge. Herein, an overall solution to strongly bind manganese dioxide (MnO2) nanocrystals onto polypropylene (PP) nonwoven fabrics is provided. For the first time, uniform heterogeneous nucleation and growth of MnO2onto PP nonwoven fabrics using intermediate inorganic nucleation films, including Al2O3, TiO2, and ZnO, formed conformally on the fabrics via atomic layer deposition (ALD) are demonstrated. How different ALD thin films influence the crystallinity, morphology, surface area, and surface oxygen species of the MnO2grown ALD‐coated PP fibers is further investigated. In addition to uniformity and integrity, ZnO thin films give rise to MnO2crystals with the largest fraction of available surface oxygen, enabling 99.5% catalytic oxidation of formaldehyde within 60 min. Moreover, the metal oxide filters provide excellent PM removal efficiencies (ePM), achievingePM2.590% andePM1098%, respectively, making the approach an outstanding method to produce fully dual‐functional filtration media.

     
    more » « less