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The empirical parameters of mixing enthalpy (ΔHmix), mixing entropy (ΔSmix), atomic radius difference (δ), valence electron concentration (VEC), etc., are used in this study to design a depleted uranium high-entropy alloy (HEA). X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were used to assess the phase composition. Compression and hardness tests were conducted to select alloy constituents with outstanding mechanical properties. Based on the experimental results, the empirical criteria of HEAs are an effective means to develop depleted uranium high-entropy alloys (DUHEAs). Finally, we created UNb0.5Zr0.5Mo0.5 and UNb0.5Zr0.5Ti0.2Mo0.2 HEAs with outstanding all-round characteristics. Both alloys were composed of a single BCC structure. The hardness and strength of UNb0.5Zr0.5Mo0.5 and UNb0.5Zr0.5Ti0.2Mo0.2 were 305 HB and 1452 MPa, and 297 HB and 1157 MPa, respectively.
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Additive manufacturing of an ultrastrong, deformable Al alloy with nanoscale intermetallics
Abstract Light-weight, high-strength, aluminum (Al) alloys have widespread industrial applications. However, most commercially available high-strength Al alloys, like AA 7075, are not suitable for additive manufacturing due to their high susceptibility to solidification cracking. In this work, a custom Al alloy Al92Ti2Fe2Co2Ni2is fabricated by selective laser melting. Heterogeneous nanoscale medium-entropy intermetallic lamella form in the as-printed Al alloy. Macroscale compression tests reveal a combination of high strength, over 700 MPa, and prominent plastic deformability. Micropillar compression tests display significant back stress in all regions, and certain regions have flow stresses exceeding 900 MPa. Post-deformation analyses reveal that, in addition to abundant dislocation activities in Al matrix, complex dislocation structures and stacking faults form in monoclinic Al9Co2type brittle intermetallics. This study shows that proper introduction of heterogeneous microstructures and nanoscale medium entropy intermetallics offer an alternative solution to the design of ultrastrong, deformable Al alloys via additive manufacturing.
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- Award ID(s):
- 2210152
- PAR ID:
- 10514974
- Publisher / Repository:
- Nature Publishing Group
- Date Published:
- Journal Name:
- Nature Communications
- Volume:
- 15
- Issue:
- 1
- ISSN:
- 2041-1723
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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