skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Physics-Informed Machine Learning of Argon Gas-Driven Melt Pool Dynamics
Abstract Melt pool dynamics in metal additive manufacturing (AM) is critical to process stability, microstructure formation, and final properties of the printed materials. Physics-based simulation, including computational fluid dynamics (CFD), is the dominant approach to predict melt pool dynamics. However, the physics-based simulation approaches suffer from the inherent issue of very high computational cost. This paper provides a physics-informed machine learning method by integrating the conventional neural networks with the governing physical laws to predict the melt pool dynamics, such as temperature, velocity, and pressure, without using any training data on velocity and pressure. This approach avoids solving the nonlinear Navier–Stokes equation numerically, which significantly reduces the computational cost (if including the cost of velocity data generation). The difficult-to-determine parameters' values of the governing equations can also be inferred through data-driven discovery. In addition, the physics-informed neural network (PINN) architecture has been optimized for efficient model training. The data-efficient PINN model is attributed to the extra penalty by incorporating governing PDEs, initial conditions, and boundary conditions in the PINN model.  more » « less
Award ID(s):
2152908
PAR ID:
10519840
Author(s) / Creator(s):
; ; ;
Publisher / Repository:
ASME
Date Published:
Journal Name:
Journal of Manufacturing Science and Engineering
Volume:
146
Issue:
8
ISSN:
1087-1357
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; (, Engineering Applications of Artificial Intelligence)
    Understanding thermal stress evolution in metal additive manufacturing (AM) is crucial for producing high-quality components. Recent advancements in machine learning (ML) have shown great potential for modeling complex multiphysics problems in metal AM. While physics-based simulations face the challenge of high computational costs, conventional data-driven ML models require large, labeled training datasets to achieve accurate predictions. Unfortunately, generating large datasets for ML model training through time-consuming experiments or high-fidelity simulations is highly expensive in metal AM. To address these challenges, this study introduces a physics-informed neural network (PINN) framework that incorporates governing physical laws into deep neural networks (NNs) to predict temperature and thermal stress evolution during the laser metal deposition (LMD) process. The study also discusses enhanced accuracy and efficiency of the PINN model when supplemented with small simulation data. Furthermore, it highlights the PINN transferability, enabling fast predictions with a set of new process parameters using a pre-trained PINN model as an online soft sensor, significantly reducing computation time compared to physics-based numerical models while maintaining accuracy. 
    more » « less
  2. ; ; ; ; ; (, Nature Communications)
    Abstract Predicting failure in solids has broad applications including earthquake prediction which remains an unattainable goal. However, recent machine learning work shows that laboratory earthquakes can be predicted using micro-failure events and temporal evolution of fault zone elastic properties. Remarkably, these results come from purely data-driven models trained with large datasets. Such data are equivalent to centuries of fault motion rendering application to tectonic faulting unclear. In addition, the underlying physics of such predictions is poorly understood. Here, we address scalability using a novel Physics-Informed Neural Network (PINN). Our model encodes fault physics in the deep learning loss function using time-lapse ultrasonic data. PINN models outperform data-driven models and significantly improve transfer learning for small training datasets and conditions outside those used in training. Our work suggests that PINN offers a promising path for machine learning-based failure prediction and, ultimately for improving our understanding of earthquake physics and prediction. 
    more » « less
  3. ; ; ; (, Journal of Computing and Information Science in Engineering)
    Abstract Battery lifetime and reliability depend on accurate state-of-health (SOH) estimation, while complex degradation mechanisms and varying operating conditions strengthen this challenge. This study presents two physics-informed neural network (PINN) configurations, PINN-parallel and PINN-series, designed to improve SOH prediction by combining an equivalent circuit model (ECM) with a long short-term memory (LSTM) network. PINN-parallel process inputs data through parallel ECM and LSTM modules and combines their outputs for SOH estimation. On the other hand, the PINN-series uses a sequential approach that feeds ECM-derived parameters into the LSTM network to supplement temporal data analysis with physics information. Both models utilize easily accessible voltage, current, and temperature data that match realistic battery monitoring constraints. Experimental evaluations show that the PINN-series outperforms the PINN-parallel and the baseline LSTM model in accuracy and robustness. It also adapts well to different input conditions. This demonstrates that the simulated battery dynamic states from ECM increase the LSTM's ability to capture degradation patterns and improve the model's ability to explain complex battery behavior. However, a trade-off between the robustness and training efficiency of PINNs is identified. The research outcomes show the potential of PINN models (particularly the PINN-series) in advancing battery management systems, although they require considerable computational resources. 
    more » « less
  4. ; ; (, Physics of Fluids)
    In this paper, we present a novel approach for fluid dynamic simulations by leveraging the capabilities of Physics-Informed Neural Networks (PINNs) guided by the newly unveiled Principle of Minimum Pressure Gradient (PMPG). In a PINN formulation, the physics problem is converted into a minimization problem (typically least squares). The PMPG asserts that for incompressible flows, the total magnitude of the pressure gradient over the domain must be minimum at every time instant, turning fluid mechanics into minimization problems, making it an excellent choice for PINNs formulation. Following the PMPG, the proposed PINN formulation seeks to construct a neural network for the flow field that minimizes Nature's cost function for incompressible flows in contrast to traditional PINNs that minimize the residuals of the Navier–Stokes equations. This technique eliminates the need to train a separate pressure model, thereby reducing training time and computational costs. We demonstrate the effectiveness of this approach through a case study of inviscid flow around a cylinder. The proposed approach outperforms the traditional PINNs approach in terms of training time, convergence rate, and compliance with physical metrics. While demonstrated on a simple geometry, the methodology is extensible to more complex flow fields (e.g., three-dimensional, unsteady, and viscous flows) within the incompressible realm, which is the region of applicability of the PMPG. 
    more » « less
  5. ; ; ; ; ; ; (, Journal of Computing and Information Science in Engineering)
    Abstract The temperature history of an additively manufactured part plays a critical role in determining process–structure–property relationships in fusion-based additive manufacturing (AM) processes. Therefore, fast thermal simulation methods are needed for a variety of AM tasks, from temperature history prediction for part design and process planning to in situ temperature monitoring and control during manufacturing. However, conventional numerical simulation methods fall short in satisfying the strict requirements of time efficiency in these applications due to the large space and time scales of the required multiscale simulation. While data-driven surrogate models are of interest for their rapid computation capabilities, the performance of these models relies on the size and quality of the training data, which is often prohibitively expensive to create. Physics-informed neural networks (PINNs) mitigate the need for large datasets by imposing physical principles during the training process. This work investigates the use of a PINN to predict the time-varying temperature distribution in a part during manufacturing with laser powder bed fusion (L-PBF). Notably, the use of the PINN in this study enables the model to be trained solely on randomly synthesized data. These training data are both inexpensive to obtain, and the presence of stochasticity in the dataset improves the generalizability of the trained model. Results show that the PINN model achieves higher accuracy than a comparable artificial neural network trained on labeled data. Further, the PINN model trained in this work maintains high accuracy in predicting temperature for laser path scanning strategies unseen in the training data. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email