skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.

Explore Research Products in the PAR
It may take a few hours for recently added research products to appear in PAR search results.


Title: Skin-interfaced microfluidic systems with spatially engineered 3D fluidics for sweat capture and analysis
Skin-interfaced wearable systems with integrated microfluidic structures and sensing capabilities offer powerful platforms for monitoring the signals arising from natural physiological processes. This paper introduces a set of strategies, processing approaches, and microfluidic designs that harness recent advances in additive manufacturing [three-dimensional (3D) printing] to establish a unique class of epidermal microfluidic (“epifluidic”) devices. A 3D printed epifluidic platform, called a “sweatainer,” demonstrates the potential of a true 3D design space for microfluidics through the fabrication of fluidic components with previously inaccessible complex architectures. These concepts support integration of colorimetric assays to facilitate in situ biomarker analysis operating in a mode analogous to traditional epifluidic systems. The sweatainer system enables a new mode of sweat collection, termed multidraw, which facilitates the collection of multiple, independent sweat samples for either on-body or external analysis. Field studies of the sweatainer system demonstrate the practical potential of these concepts.  more » « less
Award ID(s):
1919539
PAR ID:
10521312
Author(s) / Creator(s):
; ; ; ;
Publisher / Repository:
American Association for the Advancement of Science
Date Published:
Journal Name:
Science Advances
Volume:
9
Issue:
18
ISSN:
2375-2548
Subject(s) / Keyword(s):
epidermal microfluidics sweat analysis additive manufacturing 3D printing wearable sensors epifluidics lab-on-skin sensing wearables
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. ; ; ; ; ; (, Advanced Electronic Materials)
    Abstract Microfluidic‐based wearable electrochemical sensors represent a transformative approach to non‐invasive, real‐time health monitoring through continuous biochemical analysis of body fluids such as sweat, saliva, and interstitial fluid. These systems offer significant potential for personalized healthcare and disease management by enabling real‐time detection of key biomarkers. However, challenges remain in optimizing microfluidic channel design, ensuring consistent biofluid collection, balancing high‐resolution fabrication with scalability, integrating flexible biocompatible materials, and establishing standardized validation protocols. This review explores advancements in microfluidic design, fabrication techniques, and integrated electrochemical sensors that have improved sensitivity, selectivity, and durability. Conventional photolithography, 3D printing, and laser‐based fabrication methods are compared, highlighting their mechanisms, advantages, and trade‐offs in microfluidic channel production. The application section summarizes strategies to overcome variability in biofluid composition, sensor drift, and user adaptability through innovative solutions such as hybrid material integration, self‐powered systems, and AI‐assisted data analysis. By analyzing recent breakthroughs, this paper outlines critical pathways for expanding wearable sensor technologies and achieving seamless operation in diverse real‐world settings, paving the way for a new era of digital health. 
    more » « less
  2. ; ; ; ; ; ; ; ; ; ; et al (, Small)
    Abstract Although continuous and non‐invasive measurements of sweat biomarkers may provide vital health information, sweat collection often involves intense physical activities or chemical/thermal stimuli. The natural body sweat during endogenous metabolic or stress processes, secreted at much lower rates at rest, may be continuously analyzed using microfluidic devices integrated with hydrophilic rigid fillers; however, the sweat uptake and accumulation in thermoregulatory processes take too long for near‐real‐time measurements. This work provides an innovative body fluid collection strategy using a granular hydrogel scaffold (GHS), facilitating osmotic and capillary effects to uptake and transfer an ultralow amount of sweat into a microfluidic device at rest. Taken together with a spiral microfluidic channel, the GHS‐embedded microfluidics reduce the evaporation of collected sweat and store it in a sensing well for near‐real‐time measurements. Integrating the sweat‐collecting system with an enzymatic gold‐graphene nanocomposite‐modified laser‐induced graphene (LIG) electrode and a LIG‐based pH sensor enables the accurate continuous on‐body detection of sweat lactate during normal daily activities at a low perspiration rate. The novel combination of a GHS‐integrated microfluidic system with a low‐cost, flexible, sensitive, and stable LIG‐based sensing system provides an accessible technology for sweat‐based biosensing during normal daily activities. 
    more » « less
  3. ; ; ; ; ; ; ; ; (, Journal of Microelectromechanical Systems)
    Wearable sweat analysis possesses significant potential for transforming personalized and precision medicine, by capturing the longitudinal profiles of a broad spectrum of biomarker molecules that are informative of our body’s dynamic chemistry. However, the lack of established physiological criteria to provide personalized feedback, based on sweat biomarker readings, has prevented the translation of wearable sweat-based bioanalytical technologies into health and wellness monitoring applications. Accordingly, scalable sweat sampling tools are required to facilitate large-scale and longitudinal clinical studies focusing on interpreting sweat biomarker readings. However, conventional sweat induction-collection tools are bulky and require multi-step and manual operations. Accordingly, here, we devise a sweat sampling patch, which can be deployed for autonomous diurnal sweat induction-collection. The core of this patch is an addressable array of miniaturized and coupled iontophoresis/microfluidic interfaces that can be activated on- demand or at scheduled time-points to induce/collect sufficient sweat samples for analysis. The iontophoresis interface was designed following an introduced design space centering on sufficient sweat secretory agonist delivery at safe current levels. The microfluidic interface was fabricated following a simple, rapid, and low-cost fabrication scheme. To achieve autonomous operation, these interfaces were extended into an array format and coupled with a custom-developed flexible and wireless circuit board. To inform utility, periodically induced/collected sweat samples of an individual were analyzed in relation to meal intake. 
    more » « less
  4. ; (, ACS Sensors)
    Recent advances in skin-interfaced wearable sweat sensors enable the noninvasive, real-time monitoring of biochemical signals associated with health and wellness. These wearable platforms leverage microfluidic channels, biochemical sensors, and flexible electronics to enable the continuous analysis of sweat-based biomarkers such as electrolytes, metabolites, and hormones. As this field continues to mature, the potential of low-cost, continuous personalized health monitoring enabled by such wearable sensors holds significant promise for addressing some of the formidable obstacles to delivering comprehensive medical care in under-resourced settings. This Perspective highlights the transformative potential of wearable sweat sensing for providing equitable access to cutting-edge healthcare diagnostics, especially in remote or geographically isolated areas. It examines the current understanding of sweat composition as well as recent innovations in microfluidic device architectures and sensing strategies by showcasing emerging applications and opportunities for innovation. It concludes with a discussion on expanding the utility of wearable sweat sensors for clinically relevant health applications and opportunities for enabling equitable access to innovation to address existing health disparities. 
    more » « less
  5. ; ; ; ; ; ; ; ; (, Advanced Science)
    Abstract The erratic, intermittent, and unpredictable nature of sweat production, resulting from physiological or psychological fluctuations, poses intricacies to consistently and accurately sample and evaluate sweat biomarkers. Skin‐interfaced microfluidic devices that rely on colorimetric mechanisms for semi‐quantitative detection are particularly susceptible to these inaccuracies due to variations in sweat secretion rate or instantaneous volume. This work introduces a skin‐interfaced colorimetric bifluidic sweat device with two synchronous channels to quantify sweat rate and biomarkers in real‐time, even during uncertain sweat activities. In the proposed bifluidic‐distance metric approach, with one channel to measure sweat rate and quantify collected sweat volume, the other channel can provide an accurate analysis of the biomarkers based on the collected sweat volume. The closed channel design also reduces evaporation and resists contamination from the external environment. The feasibility of the device is highlighted in a proof‐of‐the‐concept demonstration to analyze sweat chloride for evaluating hydration status and sweat glucose for assessing glucose levels. The low‐cost yet highly accurate device provides opportunities for clinical sweat analysis and disease screening in remote and low‐resource settings. The developed device platform can be facilely adapted for the other biomarkers when corresponding colorimetric reagents are exploited. 
    more » « less
  • Citation Formats
  • MLA
  • APA
  • Chicago
  • BibTeX
  • Save / Share this Record
  • Send to Email