Osteoblastic and chemical responses to Poly (ether ether ketone) (PEEK) material have been improved using a variety of low-temperature plasmas (LTPs). Surface chemical properties are modified, and can be used, using low-temperature plasma (LTP) treatments which change surface functional groups. These functional groups increase biomineralization, in simulated body fluid conditions, and cellular viability. PEEK scaffolds were treated, with a variety of LTPs, incubated in simulated body fluids, and then analyzed using multiple techniques. First, scanning electron microscopy (SEM) showed morphological changes in the biomineralization for all samples. Calcein staining, Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS) confirmed that all low-temperature plasma-treated groups showed higher levels of biomineralization than the control group. MTT cell viability assays showed LTP-treated groups had increased cell viability in comparison to non-LTP-treated controls. PEEK treated with triethyl phosphate plasma (TEP) showed higher levels of cellular viability at 82.91% ± 5.00 (n = 6) and mineralization. These were significantly different to both the methyl methacrylate (MMA) 77.38% ± 1.27, ethylene diamine (EDA) 64.75% ± 6.43 plasma-treated PEEK groups, and the control, non-plasma-treated group 58.80 ± 2.84. FTIR showed higher levels of carbonate and phosphate formation on the TEP-treated PEEK than the other samples; however, calcein staining fluorescence of MMA and TEP-treated PEEK had the highest levels of biomineralization measured by pixel intensity quantification of 101.17 ± 4.63 and 96.35 ± 3.58, respectively, while EDA and control PEEK samples were 89.53 ± 1.74 and 90.49 ± 2.33, respectively. Comparing different LTPs, we showed that modified surface chemistry has quantitatively measurable effects that are favorable to the cellular, biomineralization, and chemical properties of PEEK.
more »
« less
Plasma/Ozone Induced PolyNaSS Graft-Polymerization onto PEEK Biomaterial for Bio-integrated Orthopedic Implants
Abstract Owing to its superior bulk mechanical properties, poly (ether ether ketone) (PEEK) has gained popularity over the past 15 years as a metal substitute in biomedical implants. Low surface energy is a fundamental issue with PEEK implants. This low surface energy caused by a moderately hydrophobic surface may be able to inhibit cellular adherence and result in the development of an inflammatory response, which may result in cell necrosis and apoptosis. In this work, plasma and ozone treatments have been utilized to surface activate PEEK and graft ionic bioactive polymer polyNaSS (poly (sodium styrene sulfonate)) successfully on the surface to promote cellular attachment and biomineralization. The main goal of our research has been to find a stable green process for surface modification of PEEK by plasma/ozone approaches to increase PolyNaSS grafting efficiency and biomineralization. To further the field of bioactive orthopedic and dental implant technology, this research attempts to address a significant constraint of PEEK implants while preserving their favorable mechanical properties.
more »
« less
- Award ID(s):
- 2148653
- PAR ID:
- 10533789
- Publisher / Repository:
- Springer Science + Business Media
- Date Published:
- Journal Name:
- JOM
- Volume:
- 76
- Issue:
- 10
- ISSN:
- 1047-4838
- Format(s):
- Medium: X Size: p. 5662-5674
- Size(s):
- p. 5662-5674
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Polyether ether ketone (PEEK) is an organic polymer that has excellent mechanical, chemical properties and can be additively manufactured (3D-printed) with ease. The use of 3D-printed PEEK has been growing in many fields. This article systematically reviews the current status of 3D-printed PEEK that has been used in various areas, including medical, chemical, aerospace, and electronics. A search of the use of 3D-printed PEEK articles published until September 2021 in various fields was performed using various databases. After reviewing the articles, and those which matched the inclusion criteria set for this systematic review, we found that the printing of PEEK is mainly performed by fused filament fabrication (FFF) or fused deposition modeling (FDM) printers. Based on the results of this systematic review, it was concluded that PEEK is a versatile material, and 3D-printed PEEK is finding applications in numerous industries. However, most of the applications are still in the research phase. Still, given how the research on PEEK is progressing and its additive manufacturing, it will soon be commercialized for many applications in numerous industries.more » « less
-
Abstract Durable and conductive interfaces that enable chronic and high‐resolution recording of neural activity are essential for understanding and treating neurodegenerative disorders. These chronic implants require long‐term stability and small contact areas. Consequently, they are often coated with a blend of conductive polymers and are crosslinked to enhance durability despite the potentially deleterious effect of crosslinking on the mechanical and electrical properties. Here the grafting of the poly(3,4 ethylenedioxythiophene) scaffold, poly(styrenesulfonate)‐b‐poly(poly(ethylene glycol) methyl ether methacrylate block copolymer brush to gold, in a controlled and tunable manner, by surface‐initiated atom‐transfer radical polymerization (SI‐ATRP) is described. This “block‐brush” provides high volumetric capacitance (120 F cm─3), strong adhesion to the metal (4 h ultrasonication), improved surface hydrophilicity, and stability against 10 000 charge–discharge voltage sweeps on a multiarray neural electrode. In addition, the block‐brush film showed 33% improved stability against current pulsing. This approach can open numerous avenues for exploring specialized polymer brushes for bioelectronics research and application.more » « less
-
To advance the state of structural battery composites, more mechanically robust polymeric materials must be investigated for use as the ionically conductive electrolyte. Currently, the matrices being utilized in solid polymer electrolytes lack mechanical strength, and are often gels, due to their amorphous structure offering increased lithium-ion conductivity. To address the need for more robust, semicrystalline polymer matrices, poly ether ether ketone (PEEK) was selected as a candidate that would offer both ionic conductivity and mechanical reinforcement in these novel multifunctional composite structures. Through a series of functionalization procedures, specifically sulfonation and lithiation of the polymer chains, the PEEK exhibits ionic conductivity and an amorphous microstructure. However, to maintain the structural characteristics required of the matrix, careful functionalization is used to tailor the PEEK electrolytes and strike a balance between the two inversely related properties (ion conductivity and crystallinity). It was found that selective adjusting of the morphology of the solid electrolyte successfully enables the two properties that are most important for this multifunctional application. The discoveries presented from this work provide a foundation to continue progress on thermoplastic structural battery composites.more » « less
-
One critical challenge for commercial products manufactured via material extrusion 3D printing is their inferior mechanical properties in comparison to injection molding; in particular, 3D printing leads to weaker properties perpendicular to the plane of the printed roads (z-direction). Here, rapid (≤20 s) post-processing of 3D printed carbon- poly(ether ether ketone) (PEEK) with microwaves is demonstrated to dramatically increase the modulus, such that the z-direction after microwave processing (2.7–3.8 GPa) exhibits a higher elastic modulus than the maximum in any direction for the as-printed part (2.3 GPa). Additionally, the stress at break in the z-orientation is increased by an order of magnitude by microwaves to slign with the stress for other print orientations in the as-printed state. The rapid heating and cooling by coupling of the microwave energy with the carbon filler in the PEEK does not increase the crystallinity of the PEEK, so the increased mechanical properties are attributed to improved interfaces between printed roads. This simple microwave post-processing enables large increases in the elastic modulus of the printed parts and can be tuned by the microwave power. As PEEK is generally difficult to print, these concepts can likely be applied to other commercial engineering plastic filaments that contain carbon or other fillers that are microwave active to rapidly post process 3D printed thermoplastics without requiring modification of the filament with selective placement of microwave absorbers. Additionally, these results demonstrate that the average crystallinity does not necessarily correlate with the strength of 3D printed semicrystalline plastics due to the importance of the details of the interface between adjacent printed roads.more » « less
An official website of the United States government
