skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.
Attention:The NSF Public Access Repository (PAR) system and access will be unavailable from 11:00 PM ET on Thursday, June 11 until 2:00 AM ET on Friday, June 12 due to maintenance. We apologize for the inconvenience.


Title: Toward Circular Recycling of Polyurethanes: Depolymerization and Recovery of Isocyanates
We report a depolymerization strategy to nearly quantitatively regenerate isocyanates from thermoplastic and thermoset polyurethanes (PUs) and then resynthesize PUs using the recovered isocyanates. To date, chemical/advanced recycling of PUs has focused primarily on the recovery of polyols and diamines under comparatively harsh conditions (e.g., high pressure and temperature), and the recovery of isocyanates has been difficult. Our approach leverages an organoboron Lewis acid to depolymerize PUs directly to isocyanates under mild conditions (e.g., ∼80 °C in toluene) without the need for phosgene or other harsh reagents, and we show that both laboratory-synthesized and commercially sourced PUs can be depolymerized. Furthermore, we demonstrate the utility of the recovered isocyanate in the production of second-generation PUs with thermal properties and molecular weights similar to those of the virgin PUs. Overall, this route uniquely provides an opportunity for circularity in PU materials and can add significant value to end-of-life PU products.  more » « less
Award ID(s):
1934887 2004682
PAR ID:
10542969
Author(s) / Creator(s):
; ; ; ; ;
Publisher / Repository:
ACS
Date Published:
Journal Name:
JACS Au
Volume:
4
Issue:
4
ISSN:
2691-3704
Page Range / eLocation ID:
1471 to 1479
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. null (Ed.)
    In this letter, we investigate the idea of interference spreading and its effect on bit error rate (BER) performance in a cognitive radio network (CRN). The interference spreading phenomenon is caused because of the random allocation of subcarriers in an orthogonal frequency division multiplexing (OFDM)-based CRN without any spectrum-sensing mechanism. The CRN assumed in this work is of underlay configuration, where the frequency bands are accessed concurrently by both primary users (PUs) and secondary users (SUs). With random allocation, subcarrier collisions occur among the carriers of primary users (PUs) and secondary users (SUs), leading to interference among subcarriers. This interference caused by subcarrier collisions spreads out across multiple subcarriers of PUs rather than on an individual PU, therefore avoiding high BER for an individual PU. Theoretical and simulated signal to interference and noise ratio (SINR) for collision and no-collision cases are validated for M-quadrature amplitude modulation (M-QAM) techniques. Similarly, theoretical BER performance expressions are found and compared for M-QAM modulation orders under Rayleigh fading channel conditions. The BER for different modulation orders of M-QAM are compared and the relationship of average BER with interference temperature is also explored further. 
    more » « less
  2. We report the electrospinning of mechanically-tunable, cellulose nanocrystal (CNC)-reinforced polyurethanes (PUs). Using high-aspect ratio CNCs from tunicates, the stiffness and strength of electrospun PU/CNC mats are shown to generally increase. Furthermore, by tuning the electrospinning conditions, fibrous PU/CNC mats were created with either aligned or non-aligned fibers, as confirmed by scanning electron microscopy. PU/CNC mats having fibers aligned in the strain direction were stiffer and stronger compared to mats containing non-aligned fibers. Interestingly, fiber alignment was accompanied by an anisotropic orientation of the CNCs, as confirmed by wide-angle X-ray scattering, implying their alignment additionally benefits both stiffness and strength of fibrous PU/CNC nanocomposite mats. These findings suggest that CNC alignment could serve as an additional reinforcement mechanism in the design of stronger fibrous nanocomposite mats. 
    more » « less
  3. Polyurethanes (PUs) are a highly adaptable class of biomaterials that are among some of the most researched materials for various biomedical applications. However, engineered tissue scaffolds composed of PU have not found their way into clinical application, mainly due to the difficulty of balancing the control of material properties with the desired cellular response. A simple method for the synthesis of tunable bioactive poly(ethylene glycol) diacrylate (PEGDA) hydrogels containing photocurable PU is described. These hydrogels may be modified with PEGylated peptides or proteins to impart variable biological functions, and the mechanical properties of the hydrogels can be tuned based on the ratios of PU and PEGDA. Studies with human cells revealed that PU–PEG blended hydrogels support cell adhesion and viability when cell adhesion peptides are crosslinked within the hydrogel matrix. These hydrogels represent a unique and highly tailorable system for synthesizing PU-based synthetic extracellular matrices for tissue engineering applications. 
    more » « less
  4. Carbamate formation and exchange catalysts enable efficient polyurethane (PU) manufacturing, as well as emerging recycling and reprocessing methods for PU thermosets. Zirconium β-diketonate complexes, such as Zr acetylacetonate [Zr(acac)4], are effective alternatives to toxic organotin catalysts that have been used for PU reprocessing. Here, we report that Zr(acac)4 undergoes a thermally activated process in the PU network during reprocessing that transforms it into a more active carbamate exchange catalyst. This process is associated with the irreversible loss of acetylacetonate ligands and is not observed for the more sterically hindered Zr 2,2,6,6-tetramethyl-3,5-heptanedione [Zr(tmhd)4] complex. Crossover experiments between PU thermoplastics indicated enhanced carbamate exchange after the thermal activation of Zr(acac)4 in the presence of one of the PUs, whereas a sample of Zr(acac)4 activated in the absence of the PU had no catalytic activity. Thermal gravimetric analysis suggested that this process is associated with the loss of one protonated acac ligand. Stress relaxation analysis of PU thermosets indicated a distinct change in the characteristic relaxation time associated with the thermal activation of Zr(acac)4 at temperatures above 140 °C; no such change was observed for samples reprocessed using Zr(tmhd)4. Density functional theory and molecular experiments suggest that irreversible ligand exchange of acac with alkoxide or carbamate reduces the activation energy for urethane formation and reversion. Furthermore, the Zr(acac)4 catalyst activated in the presence of a PU’s polyol precursor provided more porous and less dense PU foams compared to those made using the unactivated Zr(acac)4 catalyst. These findings are important for developing improved PU synthesis and recycling processes. Thermally activating a catalyst during reprocessing may provide more nuanced control of the in-use and reprocessing characteristics of PU thermosets. 
    more » « less
  5. Abstract—The mainstay of current spectrum access grants exclusive rights to proprietary occupants who exhibit tidal traffic patterns, leading to low usage of valuable spectrum resources. To remedy this situation, Dynamic Spectrum Access (DSA) is proposed to allow Secondary Users (SUs) to opportunistically exploit idle spectrum slices left by Primary Users (PUs). The key to the success of DSA lies in SUs’ knowledge on radio activities of PUs. To enhance the understanding of PU spectrum tenancy patterns, various mathematical models have been proposed to describe spectrum occupancy dynamics. However, there are still two overlooked aspects in existing studies on spectrum tenancy modeling, i.e., time-varying spectrum tenancy patterns and multi- ple channels within the same Radio Access Technology (RAT). To address the two issues, we apply a change detection algorithm to discover time points where spectrum tenancy patterns vary, and propose to characterize spectrum usage in a multi-channel RAT by the Vector Autoregressive (VAR) model. Through analyzing LTE spectrum tenancy data with the algorithm and the model, we validate that the segment size discovered by the online change detection method coincides with the one obtained by brute force, and VAR outperforms the widely adopted on/off model. 
    more » « less