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1. Tailoring compositionally graded interface of 316L stainless steel to Al12Si aluminum alloy bimetallic structures via Additive Manufacturing

   https://doi.org/doi.org/10.1021/acsami.0c21478  

   Zhang, Yanning; Bandyopadhyay, Amit (February 2021, ACS applied materials interfaces)

   null (Ed.)

   316L stainless steel (SS) to Al12Si aluminum alloy structures were processed, tailoring the compositionally graded interface on a SS 316 substrate using a directed energy deposition (DED)-based additive manufacturing (AM) process. Applying such a compositionally graded transition on bimetallic materials, especially joining two dissimilar metals, could avoid the mechanical property mismatch. This study's objective was to understand the processing parameters that influence the properties of AM processed SS 316L to Al12Si bimetallic structures. Two different approaches fabricated these bimetallic structures. The results showed no visible defects on the as-fabricated samples using 4 layers of Al-rich mixed composition as the transition section. The microstructural characterization showed a unique morphology in each section. Both cooling rate and compositional variations caused microstructural variation. FeAl, Fe2Al5, and FeAl3 intermetallic phases were formed at the compositionally graded transition section. After stress relief heat-treatment of SS 316L/Al12Si bimetallic samples, diffused intermetallic phases were seen at the compositionally graded transition. At the interface, as processed, bimetallic structures had a microhardness value of 834.2 ± 107.1 HV0.1, which is a result of the FeAl3 phase at the compositionally graded transition area. After heat-treatment, the microhardness value reduced to 578.7 ± 154.1 HV0.1 due to more Fe dominated FexAly phase formation. The compression test results showed that the non-HT and HT SS 316L/Al12Si bimetallic structures had a similar maximum compressive strength of 299.4 ± 22.1 MPa and 270.1 ± 27.1 MPa, respectively. 

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2. Understanding the role of interface in deformation behavior of additively manufactured bimetallic structures of pure metals

   https://doi.org/10.1016/j.jmrt.2024.03.024  

   Afrouzian, Ali; Bandyopadhyay, Amit (May 2024, Journal of Materials Research and Technology)

   Directed energy deposition (DED)-based additive manufacturing (AM) was employed to fabricate three distinct bimetallic compositions to understand the role interface for the deformation behavior of bimetallic structures under compressive loading. Commercially pure titanium (CP Ti) with a hexagonal closed packed (HCP) structure, nickel (Ni) with a face-centered cubic (FCC), and tantalum (Ta) with a body-centered cubic (BCC) structure were selected to understand the deformation behavior within the pure metals and damage accumulation at the bimetallic interface. By incorporating the combination of these materials, such as Ni-Ti, Ni-Ta, and Ta-Ti, we aimed to manufacture layered-base polycrystalline composite structures with FCC-HCP, FCC-BCC, and BCC-HCP crystal unit cells, respectively. In Ni-Ti and Ni-Ta bimetallic structures, it was determined that deformation is controlled by the Ni region, where the highest deflection occurs when Ni bulges out and makes lateral stress at the interface, resulting in crack initiation, propagation, and failure of the structure. Structural edges were found to experience the highest deformation, prompting grain inclination towards the <111> crystal orientation, resulting in a favorable orientation for dislocation slip and a higher Taylor factor. However, strong interfacial bonding and similar Young's modulus between Ta and Ti altered the deformation mechanisms to twinning formation in the Ti region and observed buckling of the entire structure without significant failure at the interface. 

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3. Highly active and stable nickel–molybdenum nitride (Ni ₂ Mo ₃ N) electrocatalyst for hydrogen evolution

   https://doi.org/10.1039/D0TA10090K  

   Park, Sang Heon; Jo, Tae Hwan; Lee, Min Hee; Kawashima, Kenta; Mullins, C. Buddie; Lim, Hyung-Kyu; Youn, Duck Hyun (March 2021, Journal of Materials Chemistry A)

   null (Ed.)

   This paper reports a highly active and stable nonprecious metal electrocatalyst based on bimetallic nanoscale nickel molybdenum nitride developed for the hydrogen evolution reaction (HER). A composite of 7 nm Ni 2 Mo 3 N nanoparticles grown on nickel foam (Ni 2 Mo 3 N/NF) was prepared through a simple and economical synthetic method involving one-step annealing of Ni foam, MoCl 5 , and urea without a Ni precursor. The Ni 2 Mo 3 N/NF exhibits high activity with low overpotential ( η 10 of 21.3 mV and η 100 of 123.8 mV) and excellent stability for the HER, achieving one of the best performances among state-of-the-art transition metal nitride based catalysts in alkaline media. Supporting density functional theory (DFT) calculations indicate that N sites in Ni 2 Mo 3 N with a N–Mo coordination number of four have a hydrogen adsorption energy close to that of Pt and hence may be responsible for the enhanced HER performance. 

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4. Observation of low-resistance Al and Ni p-type ohmic contacts to dilute GeC and GeCSn alloys

   https://doi.org/10.1116/6.0003739  

   Saha, Jibesh K; Taqy, Saif_A A; Sarkar, Pallab K; Rahaman, Imteaz; Arbogast, Augustus W; Dey, Tuhin; Dolocan, Andrei; Reaz_Rahman_Munna, Md; Alam, Khorshed; Wasserman, Daniel; et al (December 2024, Journal of Vacuum Science & Technology B)

   Nickel and aluminum ohmic contacts were formed on p-doped GeC and GeCSn epitaxial films with ∼1%C. When a 40 nm p-GeC contact layer was added to p-Ge, annealed contact resistivity (Rc) dropped by 87% to 9.3 × 10−7 Ω cm2 for Al but increased by 32% to 2.9 × 10−5 Ω cm2 for Ni. On the other hand, thick films of GeCSn, which showed lower active doping, had contact resistivities of 4.4 × 10−6 Ω cm2 for Al and 1.4 × 10−5 Ω cm2 for Ni. In general, Al contacts were better than Ni, regardless of anneal, and were further improved by adding carbon. Annealing reduced Rc for both Ni and Al contacts to GeCSn by 4×, 2× for Al on GeC, and 5 orders of magnitude for Ni on GeC. It is speculated that C forms bonds with Ni that inhibit diffusion of Ni into the Ge, thus preventing the formation of low-resistance nickel germanide. Adding C, either as bulk GeCSn or as GeC contact layers, seems to significantly reduce the contact resistivity for Al contacts when compared to bulk Ge of comparable doping. 

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5. Surface‐Engineered Pt‐Ni(111) Nanocatalysts for Boosting Their ORR Performance via Thermal Treatment

   https://doi.org/10.1002/celc.202400491  

   Li, Can; Chen, Xiaobo; Pan, Jinfong; Zhou, Guangwen; Fang, Jiye (October 2024, ChemElectroChem)

   Abstract The electrochemical oxygen reduction reaction (ORR) is critical for fuel cell application, and modifying surface structures of electrocatalysts has proven effective in improving their catalytic performances. In this study, we investigated surface‐engineered Pt−Ni nano‐octahedra subjected to annealing in various atmospheres. All octahedral nanocrystals retained their Pt−Ni {111} facets at an elevated temperature following the annealing treatments. Air annealing led to the formation of nickel‐rich shells on the Pt−Ni surface. In contrast, hydrogen (H₂) as a reducing gas facilitated the reduction of surface Ni species, incorporating them into the Pt−Ni bulk alloy, which resulted in superior mass activity and specific activity for ORR‐approximately 2.4 and 2.3 times as high as those from the unmodified counterpart, respectively. After 20,000 potential cycles, the H₂/Ar‐annealed Pt−Ni nano‐octahedra maintained a mass activity of 3.92 A/ , surpassing the initial mass activity of the unannealed counterparts (2.95 A/ ). These findings demonstrate a viable approach for tailoring catalyst surfaces to enhance performance in various energy storage and conversion applications. 

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