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1. Gravity-Driven Ultrahigh-Speed Electrospinning for Green Production of Ethyl Cellulose Nanofibers with Tunable Porosity for Oil Absorption

   Hao, Q; Schossig, J; Davide, T; Towolawi, A; Zhang, C; Lu, P (December 2024, ACS Sustainable Chem. Eng.)

   ABSTRACT: Ethyl cellulose (EC) is a biocompatible, renewable, and recyclable material with diverse sources, making it an attractive candidate for industrial applications. Electrospinning has gained significant attention for the production of EC fibers. However, conventional electrospinning methods face challenges such as bead formation, low yield, and the absence of porous internal structures, limiting both the functional performance and scalability. This study presents an optimized approach for producing EC fibers by using a gravity-driven ultrahigh-speed electrospinning (GUHS-ES) system. This system leverages gravity to reshape the Taylor cone morphology during electrospinning, enhancing stability and dramatically increasing throughput. As flow rates increase, the Taylor cone contracts inward, while the tip structure expands and stabilizes, reaching maximum size at ultrahigh flow rates (100−150 mL/h). This unique Taylor cone structure enables a fiber production rate of 24.5 g/h, hundreds of times greater than conventional electrospinning techniques. Another advantage of the GUHS-ES system is its ability to achieve both high diameter uniformity and adjustable porosity. At ultrahigh flow rates, the pore sizes of the EC fibers reached 321 nm. The highly porous structure of EC fibers exhibited an absorption capacity of 56.6 to 110.7 times their weight, exceeding most previously reported oil-absorbing materials and demonstrating high efficacy for rapid waste oil absorption. This green, efficient technology represents a promising advancement for the large-scale production and application of natural polymer fibers with broad implications for sustainable industrial processes. 

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2. Whispering gallery mode emission from dye-doped polymer fiber cross-sections fabricated by near-field electrospinning

   https://doi.org/10.1039/D0NR00147C  

   Cheeney, Joseph E; Hsieh, Stephen T; Myung, Nosang V; Haberer, Elaine D (May 2020, Nanoscale)

   Whispering gallery mode (WGM) resonators demonstrate great potential for photonic and sensing applications. Yet, these devices are often disadvantaged by costly materials or complex fabrication approaches, in addition to lack of manufacturing scalability. Near-field electrospinning (NFES), a recently emerged facile fiber fabrication method, offers a solution. Here, WGM resonances are reported in Rhodamine 6G-doped poly(vinyl) alcohol (PVA) microfibers via NFES. Diameters are tuned over a range of more than 10 μm by varying substrate stage speed. Fibers display uniform distribution of dye, smooth surfaces, and circular cross-sections, all critical for supporting WGMs. High quality (Q) resonances are confirmed within fiber cross-sections through polarization experiments, free-spectral range analysis, and Mie-theory-derived mode assignment. In addition to WGMs, groups of associated spiral or conical modes are observed due to taper-induced weak optical confinement along the fiber axis. Crosslinked, dye-doped PVA fibers are utilized to sense the ethanol concentration in ethanol–water mixtures and actuation mechanisms are evaluated by comparison to theoretical spectra. The demonstration of high-Q resonances within NFES polymer microfibers is a critical step toward simple, cost effective, high-volume fabrication of WGM resonators for optoelectronics and biomedical devices. 

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3. Current status and future directions of self-assembled block copolymer membranes for molecular separations

   https://doi.org/10.1039/D1SM01368H  

   Lang, Chao; Kumar, Manish; Hickey, Robert J. (December 2021, Soft Matter)

   One of the most efficient and promising separation alternatives to thermal methods such as distillation is the use of polymeric membranes that separate mixtures based on molecular size or chemical affinity. Self-assembled block copolymer membranes have gained considerable attention within the membrane field due to precise control over nanoscale structure, pore size, and chemical versatility. Despite the rapid progress and excitement, a significant hurdle in using block copolymer membranes for nanometer and sub-nanometer separations such as nanofiltration and reverse osmosis is the lower limit on domain size features. Strategies such as polymer post-functionalization, self-assembly of oligomers, liquid crystals, and random copolymers, or incorporation of artificial/natural channels within block copolymer materials are future directions with the potential to overcome current limitations with respect to separation size. 

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4. Near-field electrospinning of polymer/phage whispering gallery mode microfiber resonators for label-free biosensing

   https://doi.org/10.1016/j.snb.2022.132062  

   Hsieh, Stephen T; Cheeney, Joseph E; Ding, Xi; Myung, Nosang V; Haberer, Elaine D (September 2022, Sensors and Actuators B: Chemical)

   Whispering gallery mode (WGM) resonators have attracted attention as optical biosensors due to their capacity for rapid label-free detection. Separately, the M13 bacteriophage has been investigated as an alternative biorecognition element. In this work, a novel polymer WGM biosensor functionalized with filamentous virus biocapture agents was fabricated using near-field electrospinning (NFES) in a single step. Polyvinyl alcohol (PVA) was mixed with streptavidin-binding M13 bacteriophage and rhodamine 6G in aqueous solution for blend electrospinning of active cavity microfiber-based resonators. Confocal fluorescence microscopy revealed alignment of M13 bioreceptors along the fiber axis, while x-ray photoelectron spectroscopy (XPS) and streptavidin-conjugated nanoparticle binding studies indicated that bioactive M13 bacteriophage were on the fiber surface. Dye-doped, crosslinked PVA/M13 fibers supported moderate quality (Q) factor first order WGM resonances within their cross-sections that exhibited a spectral shift in response to streptavidin binding. Composite PVA/M13 microfibers demonstrated specific label-free biosensing of streptavidin with a theoretical limit of detection of 3 nM and a maximum surface coverage of 21 ± 5%. These results demonstrate the potential of NFES to fabricate WGM resonators from PVA/M13 microfibers and use them as a platform for rapid, sensitive label-free sensing. 

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5. Electrospinning of LaB ₆ /PEDOT:PSS/PEO Fiber Composites of Unique Morphologies

   https://doi.org/10.1021/acs.langmuir.4c03538  

   Vargas-Consuelos, C Ingram; Vasquez, Victor R; Graeve, Olivia A (November 2024, Langmuir)

   We present a direct electrospinning fabrication technique for the manufacture of PEDOT:PSS/PEO polymer fibers containing embedded cubic lanthanum hexaboride (LaB6) particles. We focus on the impact of relative humidity on the formation of uniform polymer fibers and show that a relative humidity of 5% is optimal, resulting in an average fiber thickness of 266 ± 88 nm. As the relative humidity is increased, the fibers contain beads as a consequence of Rayleigh instabilities. The addition of lanthanum hexaboride cubic particles to the polymer solution before electrospinning results in the encapsulation of the LaB6 particles inside the fibers. We investigate the effect of LaB6 particle size on morphology and observe that particles of ~500 nm yield a fiber-cube-fiber morphology, while 2 μm particles result in fewer embedded cubes along the length of the polymer fibers. This phenomenon likely arises from electrodynamic interactions between the LaB6 particles in the polymer solution and the electric field lines generated during electrospinning between the spinneret and the collector. Our results display the versatility of the electrospinning technique in the fabrication of unique polymer/hexaboride composite fibers. 

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