An official website of the United States government
Abstract Critical processes including seismic faulting, reservoir compartmentalization, and borehole failure involve high‐pressure mechanical behavior and strain localization of sedimentary rocks such as sandstone. Sand is often used as a model material to study the mechanical behavior of poorly lithified sandstone. Recent studies exploring the multi‐scale mechanics of sand have characterized the brittle, low‐pressure regime of behavior; however, limited work has provided insights into the ductile, high‐pressure regime of behavior viain‐situmeasurements. Critical features of the ductile regime, including grain breakage, grain micromechanics, and volumetric strain behavior therefore remain under‐explored. Here, we use a new high‐pressure triaxial apparatus within‐situx‐ray tomography to provide new insights into deformation banding, grain breakage, and grain micromechanics in Ottawa sand subjected to triaxial compression under confining pressures between 10 and 45 MPa. We observed strain‐hardening at pressures above 15 MPa and strain‐neutral responses at pressures below 15 MPa. Compacting shear bands and grain breakage were observed at all pressures with no significant variation due to grain size, except for minor increases in breakage in less‐rounded sands. Grain breakage emerged at stress levels lower than the assumed yield threshold and more intense breakage was associated with thinner deformation bands. Contact sliding at inter‐grain contacts demonstrated a bifurcation into a bimodal distribution, with intense sliding within deformation bands and reduced but non‐negligible sliding outside of deformation bands, suggesting that off‐band zones remain mechanically active during strain hardening.
more »
« less
This content will become publicly available on August 1, 2026
Simulation of ductile failure of a notched-tension specimen of 3D printed 316L stainless steel
The rapid development of 3D printing of 316L stainless steel thin-walled structures obtained by direct energy deposition has generated an increased interest in the mechanical properties of such materials for use in applications; in particular, failure models are needed to ensure structural reliability. We consider the response of uniaxial tenson specimens, with and without notches, to characterize the constitutive and failure behavior of the material. Specifically, we use numerical simulations of the notched tension experiment, achieved with a simple power- law strain hardening model and a failure criterion based on attaining a triaxiality-dependent critical strain-to-failure, to demonstrate that this model is capable of reproducing the material behavior accurately.
more »
« less
- Award ID(s):
- 1710353
- PAR ID:
- 10597060
- Publisher / Repository:
- Springer Nature
- Date Published:
- Journal Name:
- International Journal of Fracture
- Volume:
- 249
- Issue:
- 3
- ISSN:
- 0376-9429
- Subject(s) / Keyword(s):
- Johnson-Cook damage model, notched tension test, strain-to-failure
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
Abstract Fundamentally, material flow stress increases exponentially at deformation rates exceeding, typically, ~103 s−1, resulting in brittle failure. The origin of such behavior derives from the dislocation motion causing non-Arrhenius deformation at higher strain rates due to drag forces from phonon interactions. Here, we discover that this assumption is prevented from manifesting when microstructural length is stabilized at an extremely fine size (nanoscale regime). This divergent strain-rate-insensitive behavior is attributed to a unique microstructure that alters the average dislocation velocity, and distance traveled, preventing/delaying dislocation interaction with phonons until higher strain rates than observed in known systems; thus enabling constant flow-stress response even at extreme conditions. Previously, these extreme loading conditions were unattainable in nanocrystalline materials due to thermal and mechanical instability of their microstructures; thus, these anomalies have never been observed in any other material. Finally, the unique stability leads to high-temperature strength maintained up to 80% of the melting point (~1356 K).more » « less
-
null (Ed.)Abstract Transition metal dichalcogenides (TMDs) offer superior properties over conventional materials in many areas such as in electronic devices. In recent years, TMDs have been shown to display a phase switching mechanism under the application of external mechanical strain, making them exciting candidates for phase change transistors. Molybdenum ditelluride (MoTe2) is one such material that has been engineered as a strain-based phase change transistor. In this work, we explore various aspects of the mechanical properties of this material by a suite of computational and experimental approaches. First, we present parameterization of an interatomic potential for modeling monolayer as well as multilayered MoTe2 films. For generating the empirical potential parameter set, we fit results from density functional theory calculations using a random search algorithm known as particle swarm optimization. The potential closely predicts structural properties, elastic constants, and vibrational frequencies of MoTe2 indicating a reliable fit. Our simulated mechanical response matches earlier larger scale experimental nanoindentation results with excellent prediction of fracture points. Simulation of uniaxial tensile deformation by molecular dynamics shows the complete non-linear stress-strain response up to failure. Mechanical behavior, including failure properties, exhibits directional anisotropy due to the variation of bond alignments with crystal orientation. Furthermore, we show the deterioration of mechanical properties with increasing temperature. Finally, we present computational and experimental evidence of an extended c-axis strain transfer length in MoTe2 compared to TMDs with smaller chalcogen atoms.more » « less
-
Abstract The electrical resistance of metal-polymer conductive inks increases as they undergo cyclic loading, posing a major challenge to their reliability as interconnect materials for flexible electronic devices. To characterize an ink’s fatigue performance, extensive electro-mechanical testing is usually performed. Phenomenological models that can accurately predict the resistance increase with cyclic loading can save time and be useful in flexible conductor design against fatigue failure. One such model was recently developed for only one composite ink type. The model is based on experiments monitoring resistance under monotonic stretch data and multiple experiments measuring the rate of increase of the resistance under different strain amplitudes and mean strains. The current work examines whether such resistance rate model could be generalized to apply for more types of composite inks. Two composite inks with different binder material, metal flake sizes and shapes, and substrate material were experimentally tested under monotonic and cyclic loading. It was found that the two new inks are also more sensitive to strain amplitude than mean strain. The resistance rate model accurately predicts early/catastrophic failure (<1000 cycles) in all inks and conservatively estimates high fatigue life for low strain amplitudes. A protocol detailing the procedures for applying the resistance model to new inks is outlined.more » « less
-
null (Ed.)Forming operations are known to be complex, involving many strain states, strain rates, temperatures, strain paths, and friction conditions. Material properties, such as strength and ductility, are large drivers in determining if a material can be formed into a specific part, and for selecting the equipment required for the forming operation. Predicting yielding behavior in situations such as these has been done using yield surfaces to describe material yielding in specific stress states. These models typically use initial mechanical properties, and will require correction if the material has experienced previous straining. Here, we performed interrupted uniaxial tensile testing of a 304 stainless steel to observe the effects of unloading and subsequent reloading on yielding and tensile properties. An increase in yield point developed, in which a higher yield was observed prior to returning to the bulk work hardening behavior, and the magnitude of the yield point varied with unloading conditions and strain imposed. The appearance of a yield point is attributed to strain aging or dislocation trapping at obstacles within the matrix. These results suggest that both strain aging and dislocation trapping mechanisms may be active in the matrix, which may present challenges when forming austenitic stainless and new advanced high strength steels that likely show a similar behavior. These results provide a potential area for refinement in the calculation of yielding criteria that are currently used to predict forming behavior.more » « less
