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Abstract Liquid metals, such as Gallium‐based alloys, have unique mechanical and electrical properties because they behave like liquid at room temperature. These properties make liquid metals favorable for soft electronics and stretchable conductors. In addition, these metals spontaneously form a thin oxide layer on their surface. Applications made possible by this delicate oxide skin include shape reconfigurable electronics, 3D‐printed structures, and unconventional actuators. This paper introduces a new approach where liquid metal oxide serves as an electrochemical energy source. By mechanically rupturing their surface oxide, liquid metals form a galvanic cell and convert their chemical energy to electrical energy. When dispersing liquid metals into an ionically‐conductive liquid to form emulsions, this composite material can provide ∼500 mV of open‐circuit voltage and up to ∼4 μWof power. Protected by the naturally occurring oxide skin, the passivating oxide layer of the liquid metal shields it from self‐discharge over time. The device is also stable in harsh environments, such as high temperature or aquatic conditions. Future applications of this device are demonstrated by designing a strain‐activated stretchable battery and a pressure‐sensitive self‐powered keypad. These findings may unlock new pathways to design stretchable batteries and harness their inherent energy for self‐powered robust devices.
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Self‐Catalyzed Chemically Coalescing Liquid Metal Emulsions
Abstract Gallium‐based liquid metal alloys (GaLMAs) have widespread applications ranging from soft electronics, energy devices, and catalysis. GaLMAs can be transformed into liquid metal emulsions (LMEs) to modify their rheology for facile patterning, processing, and material integration for GaLMA‐based device fabrication. One drawback of using LMEs is reduced electrical conductivity owing to the oxides that form on the surface of dispersed liquid metal droplets. LMEs thus need to be activated by coalescing liquid metal droplets into an electrically conductive network, which usually involves techniques that subject the LME to harsh conditions. This study presents a way to coalesce these droplets through a chemical reaction at mild temperatures (T∼ 80 °C). Chemical activation is enabled by adding halide compounds into the emulsion that chemically etch the oxide skin on the surface of dispersed droplets of eutectic gallium indium (eGaIn). LMEs synthesized with halide activators can achieve electrical conductivities close to bulk liquid metal (2.4 × 104S cm−1) after being heated. 3D printable chemically coalescing LME ink formulations are optimized by systematically exploring halide activator type and concentration, along with mixing conditions, while maximizing for electrical conductivity, shape retention, and compatibility with direct ink writing (DIW). The utility of this ink is demonstrated in a hybrid 3D printing process to create a battery‐integrated light emitting diode array, followed by a nondestructive low temperature heat activation that produces a functional device.
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- Award ID(s):
- 2216008
- PAR ID:
- 10601122
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Science
- Volume:
- 12
- Issue:
- 20
- ISSN:
- 2198-3844
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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