Abstract Engineered living materials (ELMs) are an emerging class of biohybrid materials with genetically programmable functionalities. Integrating ELMs with 3D bioprinting synergizes their biological programmability with the geometry‐driven functionality of 3D‐printed constructs, transforming these materials into practical products and engineering solutions. This integration also introduces a new paradigm in additive manufacturing that harnesses the “livingness” of encapsulated microorganisms as an active element in the fabrication process to create adaptive and evolving 3D constructs. This Perspective presents recent advances in 3D bioprinting and discusses current developments at the intersection of 3D bioprinting and ELMs. It highlights opportunities at the interface of these two emerging fields, including understanding the interactions between living and nonliving components of ELMs for bioink design, incorporating synthetic biology into bioprinting workflows, utilizing microbial growth as a postprinting fabrication process, and integrating shape‐morphing materials to enable the 4D printing of ELMs. 
                        more » 
                        « less   
                    This content will become publicly available on July 1, 2026
                            
                            Development of Smart Photocrosslinkable Epoxy‐Based Inks for 4D Printing
                        
                    
    
            Abstract 4D printing technology enables the fabrication of constructs capable of shape transformation when exposed to external stimuli. Epoxy‐based shape memory polymers (SMPs) have shown great potential for various 4D printing applications. However, due to their thermocurable nature, the fabrication of 4D constructs using epoxy‐based materials is often limited to a mold casting strategy, limiting design flexibility and often yielding flat structures. In this work, photocurable smart 4D inks are developed by integrating polyethylene glycol diacrylate (PD) into epoxy‐based materials. These inks undergo a two‐step crosslinking process: i) photocuring of the PD network, and ii) thermocuring of the SMP, resulting in an interpenetrating polymer network (IPN). The inclusion of PD in the 4D inks not only enables the formation of complex shapes via the restructuring step but also allows for fine‐tuning of mechanical properties and thermal responsiveness. Additionally, these inks offered greater versatility in employable fabrication techniques, including mold casting, photolithography, and stereolithography (SLA). 
        more » 
        « less   
        
    
    
                            - PAR ID:
- 10611278
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Healthcare Materials
- ISSN:
- 2192-2640
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
- 
            
- 
            Abstract 4D printing is the 3D printing of objects that change chemically or physically in response to an external stimulus over time. Photothermally responsive shape memory materials are attractive for their ability to undergo remote activation. While photothermal methods using gold nanorods (AuNRs) are used for shape recovery, 3D patterning of these materials into objects with complex geometries using degradable materials is not addressed. Here, the fabrication of 3D printed shape memory bioplastics with photo‐activated shape recovery is reported. Protein‐based nanocomposites based on bovine serum albumin (BSA), poly (ethylene glycol) diacrylate (PEGDA), and AuNRs are developed for vat photopolymerization. These 3D printed bioplastics are mechanically deformed under high loads, and the proteins served as mechano‐active elements that unfolded in an energy‐dissipating mechanism that prevented fracture of the thermoset. The bioplastic object maintained its metastable shape‐programmed state under ambient conditions. Subsequently, up to 99% shape recovery is achieved within 1 min of irradiation with near‐infrared (NIR) light. Mechanical characterization and small angle X‐ray scattering (SAXS) analysis suggest that the proteins mechanically unfold during the shape programming step and may refold during shape recovery. These composites are promising materials for the fabrication of biodegradable shape‐morphing devices for robotics and medicine.more » « less
- 
            The ability to fabricate polymer matrix composite materials with continuous or discontinuous filler material, oriented in a user‐specified direction, enables implementing designer material properties, such as anisotropic mechanical, thermal, and electrical properties. Conventional fabrication methods rely on a mold, which limits specimen geometry and is difficult to implement. In contrast, additive manufacturing, including fused filament fabrication or fused deposition modeling, direct ink writing, or stereolithography, combined with a method to align filler material such as a mechanical force or an electric, magnetic, shear force, or ultrasound wave field, enables 3D printing polymer matrix composite material specimens with complex geometry and aligned filler material, without the need for a mold. Herein, we review the combinations of fabrication and filler material alignment methods used to fabricate polymer matrix composite materials, in terms of operating and design parameters including size, resolution, print speed, filler material alignment time, polymer matrix and filler material requirements, and filler manipulation requirements. The operating envelope of each fabrication method is described and their advantages, disadvantages, and limitations are discussed. Finally, different combinations of 3D printing and filler material alignment methods in the context of important engineering applications, such as structural materials, flexible electronics, and shape‐changing materials, are illustrated.more » « less
- 
            Abstract 4D printing is an emerging field where 3D printing techniques are used to pattern stimuli‐responsive materials to create morphing structures, with time serving as the fourth dimension. However, current materials utilized for 4D printing are typically soft, exhibiting an elastic modulus (E) range of 10−4to 10 MPa during shape change. This restricts the scalability, actuation stress, and load‐bearing capabilities of the resulting structures. To overcome these limitations, multiscale heterogeneous polymer composites are introduced as a novel category of stiff, thermally responsive 4D printed materials. These inks exhibit anEthat is four orders of magnitude greater than that of existing 4D printed materials and offer tunable electrical conductivities for simultaneous Joule heating actuation and self‐sensing capabilities. Utilizing electrically controllable bilayers as building blocks, a flat geometry is designed and printed that morphs into a 3D self‐standing lifting robot, setting new records for weight‐normalized load lifted and actuation stress when compared to other 3D printed actuators. Furthermore, the ink palette is employed to create and print planar lattice structures that transform into various self‐supporting complex 3D shapes. These contributions are integrated into a 4D printed electrically controlled multigait crawling robotic lattice structure that can carry 144 times its own weight.more » « less
- 
            Recent advances in biomedical research, particularly in optical applications, have sparked a transformative movement towards replacing synthetic polymers with more biocompatible and sustainable alternatives. Most often made from plastics or glass, these materials ignite immune responses from the body, and their production is based on environmentally harsh oil-based processes. Biopolymers, including both polysaccharides and proteins, have emerged as a potential candidate for optical biomaterials due to their inherent biocompatibility, biodegradability, and sustainability, derived from their existence in nature and being recognized by the immune system. Current extraction and fabrication methods for these biomaterials, including thermal drawing, extrusion and printing, mold casting, dry-jet wet spinning, hydrogel formations, and nanoparticles, aim to create optical materials in cost-effective and environmentally friendly manners for a wide range of applications. Present and future applications include optical waveguides and sensors, imaging and diagnostics, optical fibers, and waveguides, as well as ocular implants using biopolymers, which will revolutionize these fields, specifically their uses in the healthcare industry.more » « less
 An official website of the United States government
An official website of the United States government 
				
			 
					 
					
