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ABSTRACT: Ethyl cellulose (EC) is a biocompatible, renewable, and recyclable material with diverse sources, making it an attractive candidate for industrial applications. Electrospinning has gained significant attention for the production of EC fibers. However, conventional electrospinning methods face challenges such as bead formation, low yield, and the absence of porous internal structures, limiting both the functional performance and scalability. This study presents an optimized approach for producing EC fibers by using a gravity-driven ultrahigh-speed electrospinning (GUHS-ES) system. This system leverages gravity to reshape the Taylor cone morphology during electrospinning, enhancing stability and dramatically increasing throughput. As flow rates increase, the Taylor cone contracts inward, while the tip structure expands and stabilizes, reaching maximum size at ultrahigh flow rates (100−150 mL/h). This unique Taylor cone structure enables a fiber production rate of 24.5 g/h, hundreds of times greater than conventional electrospinning techniques. Another advantage of the GUHS-ES system is its ability to achieve both high diameter uniformity and adjustable porosity. At ultrahigh flow rates, the pore sizes of the EC fibers reached 321 nm. The highly porous structure of EC fibers exhibited an absorption capacity of 56.6 to 110.7 times their weight, exceeding most previously reported oil-absorbing materials and demonstrating high efficacy for rapid waste oil absorption. This green, efficient technology represents a promising advancement for the large-scale production and application of natural polymer fibers with broad implications for sustainable industrial processes.
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Fabrication and Customization of Highly Porous PLGA Membranes Utilizing Near‐Field Electrospinning, Thermal Transitions, and Multilayer Strategies
Polymer porous membranes are crucial in various applications, including water filtration, tissue engineering, and drug administration. Conventional far‐field electrospinning (FFES) is widely used for producing polymeric membranes due to its cost‐effectiveness, scalability, and flexibility in using many polymers. However, FFES has limitations in controlling pore form and size, as it produces randomly oriented fibers that lead to inconsistent and noncustomizable pore sizes. To address these limitations, this work combines near‐field electrospinning (NFES) with thermal treatment of polymer fibers and membranes. NFES offers more precise control over fiber placement and alignment, producing well‐defined fiber patterns with consistent and customizable pore sizes without compromising the thickness of membranes. By exploring the interplay between polymer behavior, thermal effects, and capillary action, the differences in pore area under various temperatures and fiber spacings are characterized. Additionally, this study investigates the influence of multilayer infusion on pore size and geometric arrangement by examining multilayer configurations stacked at various angles. The results indicate that increasing the number of layers leads to decreased pore size, while the alignment of infused fibers affects pore shape. This integrated approach enhances control over membrane characteristics, improving the performance and consistency of polymer porous membrane fabrication across various applications.
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- Award ID(s):
- 2031243
- PAR ID:
- 10640239
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Engineering Materials
- Volume:
- 26
- Issue:
- 21
- ISSN:
- 1438-1656
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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