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Abstract The demand for the capacitive sensor has attracted substantial attention in monitoring pressure due to its distinctive design and passive nature with versatile sensing capability. The effectiveness of the capacitive sensor primarily relies on the variation in thickness of the dielectric layer sandwiched between conductive electrodes. Additive manufacturing (AM), a set of advanced fabrication techniques, enables the production of functional electronic devices in a single-step process. Particularly, the 3D printing approach based on photocuring is a tailorable process in which the resin consists of multiple components that deliver essential mechanical qualities with enhanced sensitivity towards targeted measurements. However, the availability of photocurable resin exhibiting essential flexibility and dielectric properties for the UV-curing production process is limited. The necessity of a highly stable and sensitive capacitive sensor demands a photocurable polymer resin with a higher dielectric constant and conductive electrodes. The primary purpose of this study is to design and fabricate a capacitive device composed of novel photocurable Polyvinylidene fluoride (PVDF) resin utilizing an LCD process exhibiting higher resolution with electrodes embedded inside the substrate. The embedded electrode channels in PVDF substrate are filled with conductive silver paste by an injection process. The additively manufactured sensor provides pressure information by means of a change in capacitance of the dielectric material between the electrodes. X-Ray based micro CT-Scan ex-situ analysis is performed to visualize the capacitance based sensor filled with conductive electrodes. The sensor is tested to measure capacitance response with changes in pressure as a function of time that are utilized for sensitivity analysis. This work represents a significant achievement of AM integration in developing efficient and robust capacitive sensors for pressure monitoring or wearable electronic applications.
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Inkjet Printed Potentiometric Sensors for Nitrate Detection Directly in Soil enabled by a Hydrophilic Passivation Layer
Abstract Agricultural intensification has increased the use of chemical fertilizers, promoting plant growth and crop yield. Excessive use of nitrogen fertilizers leads to nutrient loss and low nitrogen use efficiency. Management of nitrogen fertilizer input requires close to real‐time information about the soil nitrate concentration. While there is extensive work developing nitrate ion sensing solutions for liquid media, few allow for in‐soil measurements. This study introduces inkjet‐printed potentiometric sensors, containing 2 electrodes, the reference electrode (RE) and the nitrate‐selective film‐encapsulated working electrode (WE). The interaction between the nitrate‐sensitive membrane and soil nitrate ions causes a change in potential across the RE and WE. Additionally, a hydrophilic Polyvinylidene Fluoride (PVDF) layer ensures the long‐term functionality of the sensor in wet soil environments by protecting it from charged soil particles while simultaneously allowing water to flow from the soil toward the sensor electrodes. The sensors are tested in sand and silt loam soil, demonstrating their versatility across soil types. The potential change can be related to the nitrate concentration in soil, with typical sensitivities of 45–55 mV decade−1. Overall, the use of the PVDF layer allows for direct sensing in moist soil environments, which is critical for developing soil nitrate sensors.
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- Award ID(s):
- 2226568
- PAR ID:
- 10641081
- Publisher / Repository:
- Wiley Blackwell (John Wiley & Sons)
- Date Published:
- Journal Name:
- Advanced Materials Technologies
- Volume:
- 9
- Issue:
- 17
- ISSN:
- 2365-709X
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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