skip to main content
US FlagAn official website of the United States government
dot gov icon
Official websites use .gov
A .gov website belongs to an official government organization in the United States.
https lock icon
Secure .gov websites use HTTPS
A lock ( lock ) or https:// means you've safely connected to the .gov website. Share sensitive information only on official, secure websites.


Title: Positively‐Coated Nanofiltration Membranes for Lithium Recovery from Battery Leachates and Salt‐Lakes: Ion Transport Fundamentals and Module Performance
Abstract Membranes facilitate scalable and continuous lithium concentration from hypersaline salt lakes and battery leachates. Conventional nanofiltration (NF) membranes, however, exhibit poor monovalent selectivity in high‐salinity environments due to weakened exclusion mechanisms. This study examines polyamide NF membranes coated with polyelectrolytes enriched with ammonium groups to maintain high monovalent cation selectivity in hypersaline conditions. Over 8000 ion rejection measurements are recorded using salt lake brines and battery leachates. The experiments exemplify the coated membrane's ability to reduce magnesium concentrations to 0.14% from salt lakes and elevate lithium purity to 98% from battery leachates, in a single filtration stage. The membrane's selectivity is retained after 12 weeks in acidic conditions. Molecular dynamics analyses reveal that the ammonium groups create an electrostatic barrier at low pH, selectively hindering multivalent cation transport. This is corroborated by the Coulombic attraction between cations and carboxylate groups, along with a repulsive barrier from ammonium groups. Despite a 14.7% increase in specific energy, a two‐stage NF system using the coated membranes for lithium recovery significantly reduces permeate magnesium composition to 0.031% from Chilean salt lake brines. For NMC leachates, the coated membranes achieve permeate lithium purity exceeding 99.5%, yielding enhanced permeate quality with minor increases in energy demands.  more » « less
Award ID(s):
1840816
PAR ID:
10641241
Author(s) / Creator(s):
 ;  ;  ;  ;  ;  ;  ;  ;  ;  
Publisher / Repository:
Wiley Blackwell (John Wiley & Sons)
Date Published:
Journal Name:
Advanced Functional Materials
Volume:
34
Issue:
48
ISSN:
1616-301X
Format(s):
Medium: X
Sponsoring Org:
National Science Foundation
More Like this
  1. Abstract Considering growing efforts to understand and improve the solute-specific selectivity of nanofiltration (NF) membranes, we explored the ion-specific effects that govern the charge and performance of a loose polyamide NF membrane that is commonly used for solute-solute separations. Specifically, we systematically evaluated the zeta potential of the membrane under different conditions of pH, salinity, and ionic composition, and correlated the obtained data with membrane performance tested under similar conditions. Our results identify the pKaof both carboxylic and amine groups bonded to the membrane surface and suggest that the highly polarizable chloride anions in the solution adsorb to the polyamide, increasing its negative charge. We also show that monovalent cations of different “stickiness” can neutralize the negative membrane charge to different extents due to their varying tendency to sorb to the polymer matrix or screen the fixed carboxyl groups on the membrane surface. Notably, our correlation between zeta potential measurements and permeability experiments indicates the substantial contribution of solution ions to Donnan exclusion in NF membranes. 
    more » « less
  2. NA (Ed.)
    Membrane distillation (MD) is a thermally-driven desalination process that can treat hypersaline brines. Considerable MD literature has focused on mitigating temperature and concentration polarization. This literature largely neglects that temperature and concentration polarization increase the feed density near the membrane. With gravity properly oriented, this increase in density could trigger buoyancy-driven convection and increase permeate production. Convection could also be strengthened by heating the feed channel wall opposite the membrane. To investigate that possibility, we perform a series of experiments using a plate-and-frame direct contact MD system with an active membrane area of 300 cm2 and a feed channel wall heated using a resistive heater. The experiments measure the average transmembrane permeate flux for two gravitational orientations, feed Reynolds numbers between 128 and 1128, and wall heat fluxes up to 12 kW/m2. The results confirm that with gravity properly oriented, wall-heating can trigger buoyancy-driven convection for a wide range of feed Reynolds numbers, and increase permeate production between roughly 20 and 130 %. We estimate, however, that at high Reynolds numbers (𝑅𝑒 > 800), more than 70 % of the wall heat is carried out of the MD system by the feed flow, without contributing to permeate production. This suggests the need for longer membranes and heat recovery steps in any future practical implementation. 
    more » « less
  3. Membrane distillation (MD) can treat high-salinity brine. However, the system’s efficiency is hindered by obstacles, including salt scaling and temperature polarization. When properly implemented, surface patterns can improve the mass and heat transfer in the boundary layer, which leads to higher MD efficiency. In this work, the performance of direct contact membrane distillation (DCMD) using Sharklet-patterned poly (vinylidene fluoride) (PVDF) membranes is investigated. Both non-patterned and patterned PVDF membranes are prepared by lithographically templated thermally induced phase separation (lt-TIPS) process with optimized conditions. Sharklet patterns on the membranes improve the DCMD performance: up to 17 % higher water flux and 35 % increased brine-side heat transfer coefficient. The scaling resistance of the membranes during DCMD is tested by both saturated CaSO4 solution and hypersaline NaCl solutions. Patterned PVDF membranes show an average of 30 % higher water flux and up to 45 % lessened flux decline over time compared with non-patterned membranes when treating high-concentration brines. Post-mortem analysis reveals that Sharklet-patterned membranes display less salt-scaling on surfaces with smaller-sized CaSO4 and NaCl crystals, maintain a relatively cleaner surface, and exhibit better retention of hydrophobicity. 
    more » « less
  4. Abstract We employ direct numerical simulations in order to analyze the role of double‐diffusive salt fingering in halite precipitation from hypersaline lakes. Guided by field observations from the Dead Sea, which represents the only modern deep stratified lake that precipitates halite under hydrological crisis, we consider a saturated layer of warm, salty brine (epilimnion) overlying a layer of colder, less salty brine (hypolimnion) that is also saturated. The double‐diffusive instability originating in the metalimnion gives rise to an asymmetrical pattern of less salty ascending fingers, accompanied by descending salt fingers that lose heat as they propagate through the metalimnion. The net result is a strong, downward salinity flux that leads to the undersaturation of the epilimnion, while the hypolimnion becomes oversaturated and precipitates halite. These interfacial processes within deep, hypersaline water columns in warm and dry regions suggest a potential route toward the formation of thick halite layers found in the geological record. 
    more » « less
  5. The environmental setting of the Dead Sea combines several aspects whose interplay creates flow phenomena and transport processes that cannot be observed anywhere else on Earth. As a terminal lake with a rapidly declining surface level, the Dead Sea has a salinity that is close to saturation, so that the buoyancy-driven flows common in lakes are coupled to precipitation and dissolution, and large amounts of salt are being deposited year-round. The Dead Sea is the only hypersaline lake deep enough to form a thermohaline stratification during the summer, which gives rise to descending supersaturated dissolved-salt fingers that precipitate halite particles. In contrast, during the winter the entire supersaturated, well-mixed water column produces halite. The rapid lake level decline ofO(1 m/year) exposes vast areas of newly formed beach every year, which exhibit deep incisions from streams. Taken together, these phenomena provide insight into the enigmatic salt giants observed in the Earth's geological record and offer lessons regarding the stability, erosion, and protection of arid coastlines under sea level change. 
    more » « less