Abstract Cultivated natural fibers have a huge possibility for green and sustainable reinforcement for polymers, but their limited load-bearing ability and flammability prevent them from wide applications in composites. According to the beam theory, normal stress is the maximum at the outermost layers but zero at the mid-plane under bending (with (non)linear strain distribution). Shear stress is the maximum at the mid-plane but manageable for most polymers. Accordingly, a laminated composite made of hybrid fiber-reinforced shape memory photopolymer was developed, incorporating strong synthetic glass fibers over a weak core of natural hemp fibers. Even with a significant proportion of natural hemp fibers, the mechanical properties of the hybrid composites were close to those reinforced solely with glass fibers. The composites exhibited good shape memory properties, with at least 52% shape fixity ratio and 71% shape recovery ratio, and 24 MPa recovery stress. After 40 s burning, a hybrid composite still maintained 83.53% of its load carrying capacity. Therefore, in addition to largely maintaining the load carrying capacity through the hybrid reinforcement design, the use of shape memory photopolymer endowed a couple of new functionalities to the composites: the plastically deformed laminated composite beam can largely return to its original shape due to the shape memory effect of the polymer matrix, and the flame retardancy of the polymer matrix makes the flammable hemp fiber survive the fire hazard. The findings of this study present exciting prospects for utilizing low-strength and flammable natural fibers in multifunctional load-bearing composites that possess both flame retardancy and shape memory properties.
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Influence of Additives on Flame-Retardant, Thermal, and Mechanical Properties of a Sulfur–Triglyceride Polymer Composite
Plastics and composites for consumer goods often require flame retardants (FRs) to mitigate flammability risks. Finding FRs that are effective in new sustainable materials is important for bringing them to the market. This study evaluated various FRs in SunBG90 (a composite made from triglycerides and sulfur)—a high sulfur-content material (HSM) promising for use in Li–S batteries, where flame resistance is critical. SunBG90 was blended with FRs from several classes (inorganic, phosphorus-based, brominated, and nitrogen-containing) to assess compliance with UL94 Burning Test standards. Inorganic FRs showed poor flame retardancy and lower mechanical strength, while organic additives significantly improved fire resistance. The addition of 20 wt. % tetrabromobisphenol A enabled SunBG90 to achieve the highest flame retardancy rating (94V-0), while also enhancing wear resistance (52 IW, ASTM C1353) and bonding strength (26 psi, ASTM C482). Selected organic FRs also enhance compressive strength compared to the FR-free SunBG90. This research highlights the potential of HSMs with traditional FRs to meet stringent fire safety standards while preserving or enhancing the mechanical integrity of HSM composites.
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- Award ID(s):
- 2203669
- PAR ID:
- 10650094
- Publisher / Repository:
- mdpi
- Date Published:
- Journal Name:
- Journal of Composites Science
- Volume:
- 8
- Issue:
- 8
- ISSN:
- 2504-477X
- Page Range / eLocation ID:
- 304
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
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