An official website of the United States government
Abstract Knitting turns yarn, a 1D material, into a 2D fabric that is flexible, durable, and can be patterned to adopt a wide range of 3D geometries. Like other mechanical metamaterials, the elasticity of knitted fabrics is an emergent property of the local stitch topology and pattern that cannot solely be attributed to the yarn itself. Thus, knitting can be viewed as an additive manufacturing technique that allows for stitch-by-stitch programming of elastic properties and has applications in many fields ranging from soft robotics and wearable electronics to engineered tissue and architected materials. However, predicting these mechanical properties based on the stitch type remains elusive. Here we untangle the relationship between changes in stitch topology and emergent elasticity in several types of knitted fabrics. We combine experiment and simulation to construct a constitutive model for the nonlinear bulk response of these fabrics. This model serves as a basis for composite fabrics with bespoke mechanical properties, which crucially do not depend on the constituent yarn.
more »
« less
Neighbor-Aware Data-Driven Relaxation of Stitch Mesh Models for Knits
Lightweight, mesh-level models of knit fabric behavior are useful for both interactive pattern editing and initialization of yarn-level simulations. However, existing mesh-level simulation methods abstract knitting as a homogeneous material, which prevents them from capturing more complicated mixed structures. Furthermore, these methods require different simulation parameters depending on the knit pattern, or arrangement of stitches within the knit. Thus, fitting these parameters to physical examples must be done for each new pattern, even when the same types of stitches are used. To address this, we observe that physical behavior of a stitch is determined not only by its individual structure but also by the stitch types that surround it. In our work, we extend the stitch mesh model to allow for neighbor-aware material properties at the stitch level. Using structural analysis of stitch connections, we derive a finite set of four-way kernels that combine to create general knit-purl patterns for relaxation. From this, we generate a set of reference patterns that can be measured to infer the rest-lengths of the kernels using a linear model. After knitting and measuring these reference patterns, we used the derived kernel rest lengths to run relaxation on our stitch mesh models with mixtures of knits and purls that we then validated against physical examples. Our results show that the 4 neighbors of each stitch is sufficient to account for much of the neighborhood-dependent deformation, while remaining simple enough to directly fit to measured data with a set of 11 basis swatches. This allows our relaxation method to efficiently estimate the rest shape of mixed knit-purl patterns, which enables fast fabric preview and more accurate yarn-level simulation.
more »
« less
- Award ID(s):
- 1956085
- PAR ID:
- 10668230
- Publisher / Repository:
- ACM
- Date Published:
- Page Range / eLocation ID:
- 1 to 11
- Format(s):
- Medium: X
- Sponsoring Org:
- National Science Foundation
More Like this
-
-
We investigate the mechanical behavior of jammed knitted fabrics, where geometric confinement leads to an initially stiff mechanical response that softens into low stiffness behavior with additional applied stress. We show that the jammed regime is distinguished by changes in yarn geometry and contact rearrangement that must occur to allow the individual stitches to stretch. These rearrangements allow for the relaxation of high residual stresses that are present within jammed fabric, altering the low-strain response. We demonstrate that fabric jamming can be induced or reduced by changing either the constituent yarn or the fabric manufacturing parameters. Analysis of experimental samples shows that changing the “stitch size” in manufacturing affects both the in situ yarn radius and the length of yarn per stitch, both of which affect jamming.more » « less
-
In chart-based programming environments for machine knitting, patterns are specified at a low level by placing operations on a grid. This highly manual workflow makes it challenging to iterate on design elements such as cables, colorwork, and texture. While vector-based abstractions for knitting design elements may facilitate higher-level manipulation, they often include interdependencies which require stitch-level reconciliation. To address this, we contribute a new way of specifying knits with blended vector and raster primitives. Our abstraction supports the design of interdependent elements like colorwork and texture. We have implemented our blended raster/vector specification in a direct manipulation design tool where primitives are layered and rasterized, allowing for simulation of the resulting knit structure and generation of machine instructions. Through examples, we show how our approach enables higher-level manipulation of various knitting techniques, including intarsia colorwork, short rows, and cables. Specifically, we show how our tool supports the design of complex patterns including origami pleat patterns and capacitive sensor patches.more » « less
-
null (Ed.)Machine knitting is an increasingly accessible fabrication technology for producing custom soft goods. However, recent machine knitting research has focused on knit shaping, or on adapting hand-knitting patterns. We explore a capability unique to machine knitting: producing multilayer spacer fabrics. These fabrics consist of two face layers connected by a monofilament filler yarn which gives the structure stiffness and volume. We show how to vary knit patterning and yarn parameters in spacer fabrics to produce tactile materials with embedded functionality for forming soft actuated mechanisms and sensors with tunable density, stiffness, material bias, and bristle properties. These soft mechanisms can be rapidly produced on a computationally-controlled v-bed knitting machine and integrated directly into soft objects.more » « less
-
In this paper, we present a new computational pipeline for designing and fabricating 4D garments as knitwear that considers comfort during body movement. This is achieved by careful control of elasticity distribution to reduce uncomfortable pressure and unwanted sliding caused by body motion. We exploit the ability to knit patterns in different elastic levels by single-jersey jacquard (SJJ) with two yarns. We design the distribution of elasticity for a garment by physics-based computation, the optimized elasticity on the garment is then converted into instructions for a digital knitting machine by two algorithms proposed in this paper. Specifically, a graph-based algorithm is proposed to generate knittable stitch meshes that can accurately capture the 3D shape of a garment, and a tiling algorithm is employed to assign SJJ patterns on the stitch mesh to realize the designed distribution of elasticity. The effectiveness of our approach is verified on simulation results and on specimens physically fabricated by knitting machines.more » « less
- Free Publicly Accessible Full Text
-
Accepted Manuscript
- Conference Paper:
- https://doi.org/10.1145/3757377.3763890
