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The discovery of complex concentrated alloys (CCA) has unveiled materials with diverse atomic environments, prompting the exploration of solute segregation beyond dilute alloys. However, the vast number of possible elemental interactions means a computationally prohibitive number of simulations are needed for comprehensive segregation energy spectrum analysis. Data-driven methods offer promising solutions for overcoming such limitations for modeling segregation in such chemically complex environments (CCEs), and are employed in this study to understand segregation behavior of a refractory CCA, NbMoTaW. A flexible methodology is developed that uses composable computational modules, with different arrangements of these modules employed to obtain site availabilities at absolute zero and the corresponding density of states beyond the dilute limit, resulting in an extremely large dataset containing 10 million data points. The artificial neural network developed here can rely solely on descriptions of local atomic environments to predict behavior at the dilute limit with very small errors, while the addition of negative segregation instance classification allows any solute concentration from zero up to the equiatomic concentration for ternary or quaternary alloys to be modeled at room temperature. The machine learning model thus achieves a significant speed advantage over traditional atomistic simulations, being four orders of magnitude faster, while only experiencing a minimal reduction in accuracy. This efficiency presents a powerful tool for rapid microstructural and interfacial design in unseen domains. Scientifically, our approach reveals a transition in the segregation behavior of Mo from unfavorable in simple systems to favorable in complex environments. Additionally, increasing solute concentration was observed to cause anti-segregation sites to begin to fill, challenging conventional understanding and highlighting the complexity of segregation dynamics in CCEs.

 

Interfacial segregation and chemical short-range ordering influence the behavior of grain boundaries in complex concentrated alloys. In this study, we use atomistic modeling of a NbMoTaW refractory complex concentrated alloy to provide insight into the interplay between these two phenomena. Hybrid Monte Carlo and molecular dynamics simulations are performed on columnar grain models to identify equilibrium grain boundary structures. Our results reveal extended near-boundary segregation zones that are much larger than traditional segregation regions, which also exhibit chemical patterning that bridges the interfacial and grain interior regions. Furthermore, structural transitions pertaining to an A2-to-B2 transformation are observed within these extended segregation zones. Both grain size and temperature are found to significantly alter the widths of these regions. An analysis of chemical short-range order indicates that not all pairwise elemental interactions are affected by the presence of a grain boundary equally, as only a subset of elemental clustering types are more likely to reside near certain boundaries. The results emphasize the increased chemical complexity that is associated with near-boundary segregation zones and demonstrate the unique nature of interfacial segregation in complex concentrated alloys.