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Sodium chromium oxide, NaCrO2, exhibits promising features as a cathode electrode in Na-ion batteries, yet it encounters challenges with its capacity fading and poor cycle life. NaCrO2 undergoes multiple phase transitions during Na ion intercalation, eventually leading to chemical instabilities and mechanical deformations. Here, we employed the digital image correlation (DIC) technique to probe electrochemical strain generation in the cathode during cycling via cyclic voltammetry and galvanostatic cycling. The electrode undergoes significant irreversible mechanical deformations in the initial cycle, and irreversibility decreases in the subsequent cycles. During desodiation and sodiation, the electrode initially undergoes volume contraction at lower state-of-(dis)charge followed by expansions at a higher state-of-(dis)charge. The similar progression between strain and capacitive derivatives points out the phase-transition-induced deformations in the electrode. The evolution of cumulative irreversible strains with cycling time indicates the irreversibility rising from the formation of cathode-electrolyte interphase layers. The study demonstrates valuable insights into mechanical deformations in NaCrO2 electrodes during battery cycling, which is critical to engineer mechanically robust cathodes for Na-ion batteries. 

Layer-structured Na intercalation compounds such as NaxMO2 (M=Co, Mn, Cr) have attracted much attention as cathode materials for sodium-ion batteries due to their high volumetric and gravimetric energy densities. Among them, NaCrO2 with layered rock salt structure is one of the promising cathodes since NaCrO2 has a desirable flat and smooth charge/discharge voltage plateau.1 In addition, NaCrO2 has the highest thermal stability at charged state which makes it a potentially safer cathode material.2 The NaCrO2 exhibits a reversible capacity of 110 mAh g-1 with good cycling performance.3 However, the transition metal oxide (TMO) cathode materials in NIBs undergo severe chemo-mechanical deformations which leads to capacity fade and poor cycling and is the limiting factor of NIBs. The electrochemical characterization and examination of the electrode structure were the primary focus of several investigations. To improve the lifespan and performance of electrode materials for Na-ion batteries, it is vital to comprehend how Na ions impact the chemo-mechanical stability of the electrodes. In this talk, we will discuss the driving forces behind the structural and interfacial deformations on NaCrO2 cathodes. Digital image correlation measurements were conducted to probe strain evolution in the electrode during cycling. The free-standing composite NaCrO2 electrode was used for stain measurements in custom-cell assembly. The battery was cycled against Na metal in 1 M NaClO4 in PC. The first part of the study involves structural and interfacial deformations in the lower voltage range of 2.3 V to 3.5 V where x<0.5 in NaxCrO2. And the second part focuses on the structural and interfacial deformations in the voltage range of 2.3 V to 4.7 V where x>0.5 in NaxCrO2. In the preliminary studies, we observed that the initial insertion of Na ions leads to negative strain evolution (contraction) in the electrode, followed by expansions in the electrode at a higher state of discharge. Similar phenomena are also observed during charge cycles, where extraction of Na results in an initial contraction in the electrode, followed by expansion at a higher state of charge. Understanding the mechanisms behind chemo-mechanical deformations will allow to tune structure & material property for better electrochemical performance. 

Prussian blue analogues (PBAs) cathodes can host diverse monovalent and multivalent metal ions due to their tunable structure. However, their electrochemical performance suffers from poor cycle life associated with chemo‐mechanical instabilities. This study investigates the driving forces behind chemo‐mechanical instabilities in Ni‐ and Mn‐based PBAs cathodes for K‐ion batteries by combining electrochemical analysis, digital image correlation, and spectroscopy techniques. Capacity retention in Ni‐based PBA is 96% whereas it is 91.5% for Mn‐based PBA after 100 cycles at C/5 rate. During charge, the potassium nickel hexacyanoferrate (KNHCF) electrode experiences a positive strain generation whereas the potassium manganese hexacyanoferrate (KMHCF) electrode undergoes initially positive strain generation followed by a reduction in strains at a higher state of charge. Overall, both cathodes undergo similar reversible electrochemical strains in each charge–discharge cycle. There is ~0.80% irreversible strain generation in both cathodes after 5 cycles. XPS studies indicated richer organic layer compounds in the cathode‐electrolyte interface (CEI) layer formed on KMHCF cathodes compared to the KNHCF ones. Faster capacity fades in Mn‐based PBA, compared to Ni‐based ones, is attributed to the formation of richer organic compounds in CEI layers, rather than mechanical deformations. Understanding the driving forces behind instabilities provides a guideline to develop material‐based strategies for better electrochemical performance.